This manual provides service instructions for Detroit Diesel 60 Series natural gas engines for highway, construction, industrial, generator sets, and marine applications. Specifically, this manual provides a basic overview of each major component and system, as well as recommendations for removal, cleaning, inspection, replacement, repair and installation criteria, and mechanical troubleshooting. In addition, this manual contains complete instructions for the operation, adjustment (tuning), preventive maintenance, and repair (including overhaul) of the 60 Series inline diesel engines. This manual is intended primarily for persons performing engine maintenance and overhaul. In addition, this manual contains all instructions necessary for operators and users. The basic maintenance and overhaul procedures are common to all 60 Series engines and apply to all engine models.
TABLE of CONTENTS:
GENERAL INFORMATION
SAFETY PRECAUTIONS
ENGINE
FUEL SYSTEM
LUBRICATION SYSTEM
COOLING SYSTEM
FUEL, LUBRICATING OIL, AND COOLANT
AIR INTAKE SYSTEM
EXHAUST SYSTEM
ELECTRICAL EQUIPMENT
POWER TAKE-OFF
SPECIAL EQUIPMENT
OPERATION AND VERIFICATION
ENGINE TUNE-UP
PREVENTIVE MAINTENANCE
STORAGE
IGNITION SYSTEM
MISFIRING CYLINDER
STARTING DIFFICULTY (ENGINE ROTATES)
NO START (ENGINE WILL NOT ROTATE)
EXCESSIVE OIL CONSUMPTION
EXCESSIVE CRANKCASE PRESSURE
EXCESSIVE EXHAUST SMOKE
ROUGH RUNNING OR STALLING
LACK OF POWER
LOW OIL PRESSURE
HIGH ENGINE COOLANT TEMPERATURE
LOW COOLANT TEMPERATURE
POOR FUEL ECONOMY