Our Shop Manuals are meticulously crafted to ensure safe and effective interactions with your Komatsu dump truck. They provide detailed procedures for operation, handling, lubrication, and maintenance, as well as thorough checks and adjustments. Inside these manuals, you'll find comprehensive installation instructions, troubleshooting guides, and essential technical information. Additionally, the instructions are accompanied by detailed pictures, diagrams, and schematics, offering clear visual representations that aid in understanding and locating spare parts within your dump truck.
It is crucial to familiarize yourself with the contents of these manuals, utilizing them to their full potential at every opportunity. Whether you're dealing with routine maintenance, troubleshooting, or making adjustments, these manuals will be your reliable guide throughout the process.
TABLE of CONTENTS:
GENERAL
STRUCTURE AND FUNCTION
TESTING AND ADJUSTING
DISASSEMBLY AND ASSEMBLY
MAINTENANCE STANDARD
OTHERS
FRONT AXLE, F/T, CHASSIS, HD785-5 (COMMON TO ALL SPECIFICATIONS)
TIRE ASSEMBLY (INCLUDING TIRES), REAR AXLE, HD785-5
R.H. PLATFORM, CABIN, HD785-5
BODY ASSEMBLY (INCLUDING BODY), HD785-5
LIST OF JIGS, TOOLS, AND CONSUMABLES FOR FIELD ASSEMBLING (1/3)
LIST OF JIGS, TOOLS, AND CONSUMABLES FOR FIELD ASSEMBLING (2/3)
LIST OF JIGS, TOOLS, AND CONSUMABLES FOR FIELD ASSEMBLING (3/3)
LIST OF TOUCH-UP COATING ON THE BODY FOR OVERSEAS SPECIFICATIONS
SKETCHES OF SPECIAL TOOLS
MAN-HOURS, WORKERS NEEDED FOR LOCAL ASSEMBLY
ASSEMBLING PROCEDURES ON-SITEPROCEDURE FOR WELDING AND ASSEMBLING THREE SEPARATED BODY PARTS
WORK PROCEDURES FOR TURNING OVER THE BODY
2900 mm TRANSPORTATION POSTURE (IF EQUIPPED)
APPENDIX
FIELD ASSEMBLY INSPECTION REPORT