Kubota BV4160, BV4180, BV4580, and BV5160 Repair Manual — A154231840

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Kubota Repair Manual

Kubota BV4160, BV4180, BV4580, and BV5160 Repair Manual

Document number A154231840 · English PDF edition · 328 pages

About this manual

Kubota published this Repair Manual for BV4160, BV4180, BV4580, and BV5160. It is intended for maintenance, source-supported service, and source-supported repair, where those subjects appear in the source publication.

Use the Manual Contents below to check that the exact maintenance, inspection, service, or repair procedure you need is included in this publication.

Manual details

Manufacturer
Kubota
Manual type
Repair Manual
Models
BV4160, BV4180, BV4580, and BV5160
Document number
A154231840
Publication year
2020
Language
English
Page count
328

Product highlights

Hydraulic systems

The manual includes hydraulic circuit diagrams.

Specifications and settings

The manual includes reference information for capacities.

Special tools

A special-tools section is included.

Manual contents

Use these source headings to locate the task or system you need in the PDF.

  • TO THE READER — p. 3
  • 1. INFORMATION — p. 5
    • INFORMATION — p. 7
      • 1. SAFETY — p. 9
        • [1] SAFETY FIRST — p. 9
        • [2] GENERAL SAFETY REGULATIONS — p. 12
          • (1) GENERAL PRECAUTIONS — p. 12
          • (2) SAFETY REGULATIONS FOR LOADING AND UNLOADING — p. 13
          • (3) SAFETY REGULATIONS FOR ROAD TRAVEL — p. 14
          • (4) SAFETY REGULATIONS FOR USE AND OPERATION — p. 15
          • (5) INFORMATION FOR THE EMPLOYER — p. 18
          • (6) PRELIMINARY MAINTENANCE OPERATIONS — p. 18
          • (7) REFERENCE OPERATORS — p. 19
          • (8) PERSONAL PROTECTIVE EQUIPMENT — p. 20
          • (9) SAFETY REGULATIONS FOR MAINTENANCE AND ADJUSTMENTS — p. 21
          • (10) SAFETY RULES FOR THE PROTECTION OF THE ENVIRONMENT — p. 22
          • (11) DANGER ZONES — p. 22
          • (12) PERMISSIBLE SLOPES — p. 23
          • (13) SIGNALING DEVICES — p. 23
          • (14) SAFETY DEVICES ON BOARD THE MACHINE — p. 24
          • (15) WORKING AT NIGHT — p. 25
          • (16) IMPROPER USE — p. 25
          • (17) RESIDUAL RISKS — p. 26
      • 2. SAFETY DECALS — p. 28
        • [1] SAFETY DECAL LOCATIONS — p. 28
        • [2] DECAL DESCRIPTIONS — p. 29
      • 3. SPECIFICATIONS — p. 36
        • [1] BV4160 SPECIFICATIONS — p. 36
        • [2] BV4180 SPECIFICATIONS — p. 38
        • [3] BV4580 SPECIFICATIONS — p. 40
        • [4] BV5160 SPECIFICATIONS — p. 42
      • 4. DIMENSIONS — p. 44
  • 2. GENERAL INFORMATION — p. 45
    • GENERAL INFORMATION — p. 47
      • 1. UNIT IDENTIFICATION — p. 49
        • [1] MODEL NAME AND SERIAL NUMBER LOCATIONS — p. 49
          • (1) VERSION A — p. 49
          • (2) VERSION B — p. 50
      • 2. GENERAL PRECAUTIONS — p. 51
      • 3. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING — p. 52
        • [1] WIRING — p. 52
        • [2] BATTERY — p. 54
        • [3] FUSE — p. 54
        • [4] CONNECTOR — p. 55
        • [5] HANDLING OF CIRCUIT TESTER — p. 56
      • 4. LUBRICANTS — p. 57
      • 5. LUBRICATION POINTS DIAGRAMS — p. 58
        • [1] GREASE POINT DIAGRAMS — p. 58
          • (1) BV4160 AND BV4180 GREASE POINT DIAGRAM — p. 58
          • (2) BV4580 GREASE POINT DIAGRAM — p. 59
          • (3) BV5160 GREASE POINT DIAGRAM — p. 60
        • [2] CHAIN OILER BRUSH LOCATIONS — p. 61
      • 6. TORQUE SPECS — p. 62
      • 7. SPECIAL TOOLS — p. 63
        • [1] SLOTTED NUT SOCKETS — p. 63
        • [2] OTHER HAY SPECIAL TOOLS — p. 64
      • 8. FUSE LOCATIONS/VALUES — p. 65
        • [1] SGE PCB — p. 65
        • [2] IGE PCB — p. 67
  • 3. DRIVE COMPONENTS — p. 69
    • DRIVE COMPONENTS — p. 71
      • 1. DRIVE TRAIN — p. 73
        • [1] REPAIR PTO LOCK-BACK COLLAR DISCONNECT — p. 73
        • [2] REPAIR PTO CONSTANT VELOCITY JOINT — p. 73
        • [3] REMOVE AND INSTALL GEARBOX — p. 74
          • (1) EQUIPPED WITH EASY FEEDER ROTOR PICKUP OR FEEDER FORK PICKUP — p. 74
          • (2) EQUIPPED WITH SUPERCUT ROTOR PICKUP — p. 78
        • [4] DISASSEMBLE AND ASSEMBLE GEARBOX — p. 83
          • (1) EQUIPPED WITH EASY FEEDER ROTOR PICKUP OR FEEDER FORK PICKUP — p. 83
          • (2) EQUIPPED WITH SUPERCUT ROTOR PICKUP — p. 85
        • [5] REMOVE AND INSTALL PICKUP CLUTCH — p. 87
          • (1) REMOVE AND INSTALL SHEAR BOLT CLUTCH — p. 87
          • (2) REMOVE AND INSTALL SLIP CLUTCH — p. 89
      • 2. DRIVE CHAINS — p. 91
        • [1] CHAIN AND TENSIONER LOCATIONS — p. 91
          • (1) BV4160E CHAIN AND TENSIONER LOCATIONS — p. 91
          • (2) BV4160 AND BV4180 CHAIN AND TENSIONER LOCATIONS — p. 92
          • (3) BV4580 CHAIN AND TENSIONER LOCATIONS — p. 93
          • (4) BV5160 CHAIN AND TENSIONER LOCATIONS — p. 94
          • (5) EASY FEEDER ROTOR PICKUP CHAIN AND TENSIONER LOCATIONS — p. 95
          • (6) FEEDER FORK PICKUP CHAIN AND TENSIONER LOCATIONS — p. 96
          • (7) SUPERCUT ROTOR PICKUP CHAIN AND TENSIONER LOCATIONS — p. 97
        • [2] REPLACE AND ADJUST MAIN DRIVE CHAIN — p. 98
          • (1) REPLACE AND ADJUST MAIN DRIVE CHAIN (BV4160, BV4180, AND BV4580) — p. 98
          • (2) REPLACE AND ADJUST MAIN DRIVE CHAIN (BV5160) — p. 100
        • [3] REPLACE AND ADJUST R2 TO F CHAIN — p. 102
        • [4] REPLACE AND ADJUST R2 TO R3 CHAIN — p. 103
        • [5] REPLACE AND ADJUST P1 DRIVE CHAIN — p. 104
        • [6] REPLACE AND ADJUST P2 DRIVE CHAIN — p. 105
        • [7] REPLACE AND ADJUST EASY FEEDER ROTOR TO PICKUP REEL CHAIN — p. 106
        • [8] REPLACE AND ADJUST F ROLLER TO EASY FEEDER ROTOR CHAIN — p. 109
        • [9] REPLACE AND ADJUST F ROLLER TO PICKUP REEL CHAIN — p. 111
        • [10] REPLACE AND ADJUST F ROLLER TO FEEDER FORK CHAIN — p. 112
        • [11] REPLACE AND ADJUST SHEAR BOLT CLUTCH TO PICKUP REEL CHAIN — p. 114
        • [12] REPLACE AND ADJUST PICKUP REEL TO AUGER SPROCKET CHAIN — p. 115
          • (1) REPLACE AND ADJUST PICKUP REEL TO AUGER SPROCKET CHAIN (BV4160 AND BV4180) — p. 115
          • (2) REPLACE AND ADJUST PICKUP REEL TO AUGER SPROCKET CHAIN (BV5160) — p. 116
        • [13] REPLACE AND ADJUST F ROLLER TO SHEAR BOLT CLUTCH CHAIN — p. 117
        • [14] REPLACE AND ADJUST F ROLLER TO SLIP CLUTCH CHAIN — p. 119
        • [15] REPLACE AND ADJUST SLIP CLUTCH TO PICKUP REEL CHAIN — p. 120
        • [16] REPLACE AND ADJUST GEARBOX TO SUPERCUT ROTOR CHAIN — p. 122
        • [17] REPLACE AND ADJUST AUGER DRIVE CHAIN — p. 123
        • [18] REMOVE AND ADJUST AUTO CHAIN LUBE SYSTEM — p. 124
  • 4. BALE COMPONENTS — p. 127
    • BALE COMPONENTS — p. 129
      • 1. ROLLER AND SCRAPER LOCATIONS — p. 131
        • [1] BV4160, BV4180, AND BV4580 ROLLER AND SCRAPER LOCATIONS — p. 131
        • [2] BV5160 ROLLER AND SCRAPER LOCATIONS — p. 132
      • 2. SCRAPERS — p. 133
        • [1] ADJUST P2 SCRAPER ROLLER — p. 133
        • [2] REMOVE, INSTALL, AND ADJUST R2 SCRAPER — p. 134
          • (1) REMOVE, INSTALL, AND ADJUST R2 SCRAPER (BV4160, BV4180, AND BV4580) — p. 134
          • (2) REMOVE, INSTALL, AND ADJUST R2 SCRAPER (BV5160 ONLY) — p. 135
        • [3] ADJUST P1 SCRAPER ROLLER — p. 136
        • [4] ADJUST X3 SCRAPER — p. 137
        • [5] REMOVE, INSTALL, AND ADJUST R3 SCRAPER (BV5160 ONLY) — p. 138
      • 3. ROLLERS — p. 139
        • [1] REMOVE AND INSTALL F ROLLER — p. 139
        • [2] REMOVE AND INSTALL R2 ROLLER — p. 141
        • [3] REMOVE AND INSTALL R3 ROLLER — p. 143
        • [4] REMOVE AND INSTALL R4 ROLLER — p. 144
        • [5] REMOVE AND INSTALL P2 SCRAPER ROLLER — p. 147
        • [6] REMOVE AND INSTALL C ROLLER — p. 148
        • [7] REMOVE AND INSTALL X ROLLERS — p. 150
        • [8] REMOVE AND INSTALL Q5 ROLLER — p. 153
        • [9] REMOVE AND INSTALL Q6 ROLLER — p. 155
        • [10] REMOVE AND INSTALL Q2 ROLLER — p. 158
        • [11] REMOVE AND INSTALL Q1 ROLLER — p. 160
        • [12] REMOVE AND INSTALL M2 ROLLER — p. 162
        • [13] REMOVE AND INSTALL M1 ROLLER — p. 164
        • [14] REMOVE AND INSTALL P1 SCRAPER ROLLER — p. 167
        • [15] REMOVE AND INSTALL Q3 ROLLER — p. 169
        • [16] REMOVE AND INSTALL Q4 ROLLER — p. 171
  • 5. BINDING UNITS — p. 173
    • BINDING UNITS — p. 175
      • 1. TWINE BINDING — p. 177
        • [1] REMOVE AND INSTALL TWINE BINDING UNIT — p. 177
        • [2] REMOVE AND INSTALL TWINE BRAKE — p. 180
        • [3] REMOVE AND INSTALL TWINE MOTOR — p. 181
        • [4] REMOVE AND INSTALL TWINE FEEDING ARMS — p. 182
        • [5] REMOVE AND INSTALL TWINE CUTTER KNIFE — p. 183
        • [6] REMOVE AND INSTALL TWINE ARM ACTUATOR — p. 185
        • [7] REMOVE AND INSTALL TWINE ARM CHAINS — p. 186
      • 2. NET BINDING — p. 187
        • [1] REMOVE AND INSTALL POWERBIND — p. 187
        • [2] REMOVE AND INSTALL POWERBIND MOTOR — p. 192
        • [3] REMOVE AND INSTALL NET BRAKE — p. 194
        • [4] REMOVE AND INSTALL NET BRAKE ACTUATOR — p. 195
        • [5] REMOVE AND INSTALL NET ROLL SENSOR — p. 196
        • [6] REMOVE AND INSTALL SPREADER ROLLER AND FEED ROLLER — p. 197
        • [7] REMOVE AND INSTALL NET KNIFE — p. 199
        • [8] REMOVE AND INSTALL NET ROLL HOLDER — p. 202
  • 6. ELECTRICAL SYSTEM — p. 203
    • ELECTRICAL SYSTEM — p. 205
      • 1. ELECTRICAL SCHEMATICS — p. 207
        • [1] SGE PCB — p. 207
          • (1) SGE ECU WIRE INSERT LOCATION — p. 207
          • (2) BV4160 AND BV4180 NON ISO BUS PCB — p. 208
          • (3) BV4580 AND BV5160 NON ISO BUS PCB — p. 209
          • (4) BV4160 AND BV4180 ISO BUS PCB — p. 210
          • (5) BV4580 AND BV5160 ISO BUS PCB — p. 211
        • [2] IGE PCB — p. 212
          • (1) IGE ECU WIRE INSERT LOCATION — p. 212
          • (2) IGE PCB — p. 213
      • 2. GENERAL CONNECTOR REPAIR — p. 214
      • 3. REMOVE AND INSTALL PCB — p. 216
      • 4. REMOVE AND INSTALL TAILLIGHTS — p. 217
      • 5. REMOVE AND INSTALL BALE SHAPE SENSORS — p. 218
        • [1] REMOVE AND INSTALL BALE SHAPE SENSORS (BV4580 ONLY) — p. 218
        • [2] REMOVE AND INSTALL BALE SHAPE SENSOR — p. 219
  • 7. HYDRAULIC SYSTEM — p. 221
    • HYDRAULIC SYSTEM — p. 223
      • 1. HYDRAULIC SCHEMATICS — p. 225
        • [1] MANUAL DENSITY VALVE HYDRAULIC SCHEMATIC — p. 225
        • [2] PROPORTIONAL DENSITY VALVE HYDRAULIC SCHEMATIC — p. 226
        • [3] SUPERCUT VALVE HYDRAULIC SCHEMATIC — p. 227
      • 2. REMOVE AND INSTALL DENSITY VALVE — p. 228
      • 3. DISASSEMBLE AND ASSEMBLE DENSITY VALVE — p. 229
        • [1] DISASSEMBLE AND ASSEMBLE DENSITY VALVE (MANUAL) — p. 229
        • [2] DISASSEMBLE AND ASSEMBLE DENSITY VALVE (PROPORTIONAL) — p. 230
      • 4. REMOVE AND INSTALL BALE DENSITY CYLINDER — p. 231
        • [1] REMOVE AND INSTALL BALE DENSITY CYLINDER (BV4160, BV4180, AND BV4580) — p. 231
        • [2] REMOVE AND INSTALL BALE DENSITY CYLINDER (BV5160 ONLY) — p. 234
      • 5. REPLACE TAILGATE LOCK VALVE — p. 235
      • 6. REMOVE AND INSTALL TAILGATE CYLINDER — p. 236
      • 7. REMOVE AND INSTALL PICKUP CYLINDER — p. 238
        • [1] EASY FEEDER ROTOR PICKUP AND FEEDER FORK PICKUP — p. 238
        • [2] SUPERCUT ROTOR PICKUP — p. 238
      • 8. HYDRAULIC CYLINDER REPAIR — p. 239
        • [1] THREADED CYLINDER HEAD — p. 239
        • [2] RETAINING RING CYLINDER HEAD — p. 239
  • 8. PICKUP — p. 241
    • PICKUP — p. 243
      • 1. REMOVE AND INSTALL PICKUP SUSPENSION SPRINGS — p. 245
      • 2. REMOVE AND INSTALL REEL ASSEMBLY — p. 246
      • 3. DISASSEMBLE AND ASSEMBLE REEL — p. 247
      • 4. REMOVE AND INSTALL PICKUP — p. 248
        • [1] REMOVE AND INSTALL EASY FEEDER ROTOR PICKUP — p. 248
        • [2] REMOVE AND INSTALL FEEDER FORK PICKUP — p. 250
        • [3] REMOVE AND INSTALL SUPERCUT ROTOR PICKUP — p. 251
      • 5. REMOVE AND INSTALL CAM FOLLOWER BEARINGS — p. 255
      • 6. REMOVE AND INSTALL PICKUP CAM BEARINGS — p. 256
      • 7. REMOVE AND INSTALL FEEDER FORK ASSEMBLY — p. 257
      • 8. DISASSEMBLE AND ASSEMBLE FEEDER FORK — p. 259
      • 9. REMOVE AND INSTALL SUPERCUT ROTOR ASSEMBLY — p. 263
      • 10. DISASSEMBLE AND ASSEMBLE SUPERCUT ROTOR ASSEMBLY — p. 264
        • [1] DISASSEMBLE AND ASSEMBLE SUPERCUT KNIFE — p. 264
        • [2] DISASSEMBLE AND ASSEMBLE TRANSMISSION — p. 265
        • [3] DISASSEMBLE AND ASSEMBLE ROTOR — p. 267
        • [4] DISASSEMBLE AND ASSEMBLE DROP FLOOR — p. 269
      • 11. REMOVE AND INSTALL EASY FEEDER ROTOR ASSEMBLY — p. 271
      • 12. DISASSEMBLE AND ASSEMBLE EASY FEEDER ROTOR ASSEMBLY — p. 274
      • 13. REMOVE AND INSTALL GAUGE WHEEL — p. 276
      • 14. REMOVE AND INSTALL CROP PRESS — p. 278
        • [1] ROLLER CROP PRESS — p. 278
        • [2] FIXED CROP PRESS — p. 280
      • 15. DISASSEMBLE AND ASSEMBLE CROP PRESS — p. 282
        • [1] EASY FEEDER ROTOR PICKUP CROP PRESS — p. 282
        • [2] SUPERCUT ROTOR PICKUP CROP PRESS — p. 282
        • [3] FIXED CROP PRESS — p. 282
  • 9. BELTS — p. 283
    • BELTS — p. 285
      • 1. REMOVE AND INSTALL BELTS — p. 287
        • [1] MATO LACED BELTS — p. 287
        • [2] ENDLESS BELTS — p. 290
      • 2. ADJUSTING BELT TRACKING — p. 292
      • 3. REMOVE AND INSTALL BELT DIVIDERS — p. 293
        • [1] LOWER REAR BELT DIVIDER — p. 293
        • [2] UPPER REAR BELT DIVIDER — p. 293
        • [3] FRONT BELT DIVIDER — p. 294
  • 10. STRUCTURE — p. 295
    • STRUCTURE — p. 297
      • 1. REMOVE AND INSTALL BALER WHEEL — p. 299
      • 2. REMOVE AND INSTALL BALER WHEEL BEARINGS — p. 300
      • 3. REMOVE AND INSTALL SCRAPER PLATE — p. 301
      • 4. REMOVE AND INSTALL BALER AXLE — p. 302
      • 5. REMOVE AND INSTALL DRAWBAR — p. 303
      • 6. REMOVE, INSTALL, AND ADJUST DOOR PANELS, SIDE AND FRONT — p. 305
        • [1] SIDE DOOR PANELS — p. 305
        • [2] FRONT DOOR PANEL — p. 308
      • 7. REMOVE, INSTALL, AND ADJUST BALE KICKER — p. 309
      • 8. REMOVE AND INSTALL TENSION ARM — p. 311
        • [1] REMOVE AND INSTALL TENSION ARM (BV5160 ONLY) — p. 311
        • [2] REMOVE AND INSTALL TENSION ARM (BV4160, BV4180 AND BV4580) — p. 313
      • 9. REMOVE AND INSTALL TAILGATE — p. 316
      • 10. ADJUST TAILGATE CLOSURE ALIGNMENT — p. 318
        • [1] TAILGATE CLOSING GUIDE ADJUSTMENT — p. 318
        • [2] TAILGATE REALIGNMENT — p. 319
      • 11. REMOVE AND INSTALL TAILGATE LATCH — p. 321
      • 12. REMOVE AND INSTALL TWINE BOX — p. 322
        • [1] REMOVE AND INSTALL TWINE BOX (BV4160E ONLY) — p. 322
        • [2] REMOVE AND INSTALL TWINE BOX (BV4160—BV5160) — p. 323
      • 13. REMOVE AND INSTALL NET BOX — p. 325

Capabilities

The source outline indexes maintenance, repair procedures, disassembly and assembly, checking and adjustment, and replacement procedures. Use these source-backed headings to locate the applicable service or repair topic in the source PDF, then confirm model-specific notes, specifications, illustrations, and operating conditions at the relevant page before carrying out service or repair work.

Keep the source's safety sequence, prerequisite steps, labels, units, configuration notes, and footnotes with the selected task; do not apply an isolated value outside the conditions stated in the manual.

Technical reference

Reference tables include fluid and system capacities for service specifications, limits, adjustment and repair reference data. Use the values and conditions in the PDF for the applicable model and procedure.

  • Fluid reference: fluid and system capacities.

Delivery

This manual is supplied as a digital PDF file and is available for instant download after purchase. No physical media is shipped.

References

Kubota Repair Manual for Round Baler, document code A154231840, PDF edition.

Last updated on 08/09/2026

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