Kubota V3800-CR-TE4B-HHI-1/V3800-CR-TIE4B-HHI-1 Workshop Manual

About this manual

Kubota published this Workshop Manual for the V3800-CR-TE4B-HHI-1 and V3800-CR-TIE4B-HHI-1 engine models. It brings the documented service and technical-reference material for those named engines into a single publication.

Its documented technical value includes torque settings, wear limits, fluid and system capacities, dimensions, and emission data for service checks and specification lookup. Use the values and conditions stated in the PDF for the applicable model and procedure.

Use the Manual Contents below to check that the exact repair, inspection, or maintenance procedure you need is included in this publication.

Manual details

Manufacturer

Kubota

Manual type

Workshop Manual

Equipment type

Engine

Cover label

HYUNDAI

Models

V3800-CR-TE4B-HHI-1 and V3800-CR-TIE4B-HHI-1

Document number

9Y111-06800

Publication year

2013

Language

English

Page count

161

Product highlights

Specifications and settings

The manual includes reference information for torque specifications, wear limits, capacities, and dimensions.

Special tools

A special-tools section is included.

Maintenance

The manual includes a maintenance schedule.

Applicability and key coverage

Engine coverage

The listed contents identify the engine systems covered. They do not establish that a complete internal-engine overhaul is included.

Related source publications

For the diesel engine mechanism, refer to Workshop Manual (Code No. 9Y021-01870).

Manual contents

Use these source headings to locate the task or system you need in the PDF.

• SAFETY FIRST — p. I-1
• SPECIFICATIONS — p. I-5
• PERFORMANCE CURVES — p. I-6
• DIMENSIONS — p. I-8
• ENGINE IDENTIFICATION — p. G-1
• [1] MODEL NAME AND OLD ENGINE SERIAL NUMBER — p. G-1
• [2] MODEL NAME AND NEW ENGINE SERIAL NUMBER — p. G-2
• [3] E4B ENGINE — p. G-4
• [4] CYLINDER NUMBER — p. G-4
• MUFFLER FULL ASSEMBLY IDENTIFICATION — p. G-5
• [1] PART NUMBER AND SERIAL NUMBER — p. G-5
• GENERAL PRECAUTIONS — p. G-6
• MAINTENANCE CHECK LIST — p. G-7
• CHECK AND MAINTENANCE — p. G-11
• [1] DAILY CHECK POINTS — p. G-11
• [2] INITIAL 50 HOURS — p. G-14
• [3] EVERY 50 HOURS — p. G-15
• [4] EVERY 250 HOURS — p. G-15
• [5] EVERY 500 HOURS — p. G-17
• [6] EVERY 1000 HOURS — p. G-20
• [7] EVERY 1500 HOURS — p. G-21
• [8] EVERY 3000 HOURS — p. G-23
• [9] EVERY 1 YEAR — p. G-28
• [10]EVERY 2 YEARS — p. G-29
• SPECIAL TOOLS — p. G-34
• ENGINE — p. 1-M1
• [1] CYLINDER BLOCK — p. 1-M1
• [2] CYLINDER HEAD — p. 1-M1
• [3] PISTON — p. 1-M2
• LUBRICATING SYSTEM — p. 1-M3
• [1] OIL COOLER — p. 1-M3
• COOLING SYSTEM — p. 1-M4
• [1] THERMOSTAT — p. 1-M4
• [2] BOTTOM BYPASS SYSTEM — p. 1-M5
• COMMON RAIL SYSTEM (CRS) — p. 1-M6
• [1] OVERVIEW — p. 1-M6
• [2] SUPPLY PUMP — p. 1-M7
• [3] RAIL — p. 1-M10
• [4] INJECTOR — p. 1-M11
• [5] ENGINE CONTROL SYSTEM — p. 1-M14
  • (1) Engine ECU — p. 1-M15
  • (2) Sensor — p. 1-M15
• EGR SYSTEM — p. 1-M18
• [1] OVERVIEW — p. 1-M18
• [2] EGR VALVE — p. 1-M18
• [3] REED VALVE — p. 1-M19
• AFTER TREATMENT SYSTEM — p. 1-M20
• [1] AFTER TREATMENT DEVICES — p. 1-M20
• TROUBLESHOOTING — p. 1-S1
• SERVICING SPECIFICATIONS — p. 1-S5
• TIGHTENING TORQUES — p. 1-S10
• [1] TIGHTENING TORQUES OF SCREWS, BOLTS AND NUTS FOR GENERAL USE — p. 1-S10
• [2] TIGHTENING TORQUES OF SCREWS, BOLTS AND NUTS FOR SPECIAL USE — p. 1-S11
• CHECKING, DISASSEMBLING AND SERVICING — p. 1-S13
• [1] CHECKING AND ADJUSTING — p. 1-S13
  • (1) Engine Body — p. 1-S13
  • (2) Lubricating System — p. 1-S15
  • (3) Cooling System — p. 1-S15
  • (4) Electrical System — p. 1-S17
  • (5) Turbocharger — p. 1-S20
• [2] DISASSEMBLING AND ASSEMBLING — p. 1-S21
  • (1) Draining Engine Oil and Coolant — p. 1-S21
  • (2) External Components — p. 1-S22
  • (3) Turbocharger and EGR — p. 1-S28
  • (4) Common Rail — p. 1-S30
  • (5) Cylinder Head and Valves — p. 1-S34
  • (6) Thermostat — p. 1-S40
  • (7) Supply Pump — p. 1-S41
  • (8) Water Pump and Oil Cooler — p. 1-S43
  • (9) Gear Case and Timing Gear — p. 1-S44
  • (10)Piston and Connecting Rod — p. 1-S46
  • (11)Flywheel and Crankshaft — p. 1-S49
  • (12)Intake Air Heater — p. 1-S55
  • (13)Starter — p. 1-S55
  • (14)Alternator — p. 1-S56
• [3] ENGINE BODY AND SERVICING — p. 1-S58
  • (1) Cylinder Head — p. 1-S58
  • (2) Timing Gears — p. 1-S64
  • (3) Piston and Connecting Rod — p. 1-S67
  • (4) Crankshaft — p. 1-S69
  • (5) Cylinder — p. 1-S72
  • (6) Oil Pump — p. 1-S72
  • (7) Starter — p. 1-S73
  • (8) Alternator — p. 1-S75

Capabilities

The source outline indexes disassembly and assembly, checking and adjustment, maintenance tasks, troubleshooting, and servicing instructions. Use these source-backed headings to locate the applicable task or system in the source PDF, then confirm model-specific notes, specifications, illustrations, and operating conditions at the relevant page before carrying out service work.

Keep the source's safety sequence, prerequisite steps, labels, units, configuration notes, and footnotes with the selected task; do not apply an isolated value outside the conditions stated in the manual.

Technical reference

Reference tables include torque settings, wear limits, fluid and system capacities, and dimensions for service checks, adjustment work, and specification lookup. Use the values and conditions in the PDF for the applicable model and procedure.

• Service limits and settings: torque settings and wear limits.
• Fluid reference: fluid and system capacities.
• Machine specifications: dimensions.

Delivery

This manual is supplied as a digital PDF file and is available for instant download after purchase. No physical media is shipped.

References

Kubota Workshop Manual for Engine, document code 9Y111-06800, PDF edition.