Kubota M6-101, M6-111, M6-131, M6-141 Workshop Manual — 9Y111-26272

Kubota M6-101, M6-111, M6-131, M6-141 Workshop Manual — 9Y111-26272 image
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Kubota M6-101, M6-111, M6-131, M6-141 Workshop Manual

Overview

This is the Kubota Workshop Manual for the M6-101, M6-111, M6-131, M6-141 (document code 9Y111-26272, 2023 edition). It provides service and repair procedures for Kubota M6-101, M6-111, M6-131, M6-141 tractor. Powered by the Kubota V6108, D975 engine.

Manual Details and Coverage

Manufacturer
Kubota
Models
M6-101, M6-111, M6-131, M6-141
Equipment type
Tractor
Manual type
Workshop Manual
Document code
9Y111-26272
Publication year
2023
Language
English
Page count
1,511
Format
PDF

Contents

The manual is structured as follows. Page references correspond to the original PDF pagination.

1. SAFETY

  • SAFETY FIRST (1-1)
    • Working cautions (1-1)
    • Starting machine safely (1-2)
    • Preventing fires (1-2)
    • Preventing acid burns (1-3)
    • Avoiding high pressure fluid (1-3)
    • Avoiding hot exhaust (1-3)
    • Cleaning exhaust filter (1-4)
  • SAFETY LABELS (1-5)

2. GENERAL

  • GENERAL WORKING INSTRUCTIONS (2-1)
  • TIGHTENING TORQUES (2-11)
  • Hydraulic hose tightening torque (2-13)
  • Hydraulic pipe cap nuts (2-13)
  • Hydraulic pipe joint fitting torque (2-13)
  • TRACTOR IDENTIFICATION (2-15)
  • SPECIFICATIONS
  • SPECIFICATIONS (2-17)
    • Specification table (2-17)
    • Traveling speeds (2-19)
  • DIMENSIONS (2-21)
  • TIRES (2-23)
    • Size of tires and inflation pressure (2-23)
    • Inflation pressure (2-23)
    • Dual tires (2-23)
    • Wheel adjustment (2-23)
  • Front wheels (with 4-wheel drive) (2-24)
    • Front jack point (2-25)
  • Adjusting front wheel turning stopper bolt (2-25)
  • Rear wheels (2-27)
    • Rear jack point (2-29)
    • Front ballast (2-29)
      • Front end weights (Option) (2-29)
    • Rear ballast (2-29)
      • Rear wheel weights (Option) (2-29)
      • Liquid ballast in rear tires (2-30)
  • IMPLEMENT LIMITATIONS (2-31)
  • SPECIAL TOOLS (2-35)
    • Diagnosis tool kit (KOBD ACE) (2-35)
      • Gateway unit (2-35)
    • DST-i (2-35)
    • Diagnosis tool kit (K-OBD) (2-36)
    • CAN BUS interface (2-36)
    • Tractor CAN BUS connector (2-36)
  • Both V3800(-CR)-TI and V6108(-CR)-TI (2-36)
    • Diesel engine compression tester (2-36)
      • Oil pressure tester (2-37)
      • Diagnosis tool kit (2-37)
      • Valve seat cutter (2-37)
      • Connecting rod alignment tool (2-37)
      • Plastigauge (2-38)
      • Radiator tester (2-37)
      • Radiator tester (2-38)
      • Rotation sensor signal interface unit (2-39)
      • DEF header unit replacing tool (2-40)
  • For V3800(-CR)-TI (2-40)
    • Small end bushing replacing tool (2-40)
      • Idle gear bushing replacing tool (2-40)
      • Gear case cover oil seal press fit tool (2-41)
      • Valve guide replacing tool (2-41)
      • Crankshaft sleeve press fit tool (2-42)
      • Injection pump gear puller (2-43)
      • Crankcase 1 and 2 aligning tool (2-44)
      • Compression tester adapter (2-45)
      • Air gap of the crankshaft position sensor measuring jig (2-48)
      • Jig 2 for measuring air gap of the crankshaft position sensor (2-49)
      • Balancer bushing replacing tool 1 assembly (2-49)
      • Balancer bushing replacing tool 1 components parts (2-49)
      • Balancer bushing replacing tool (2-51)
      • Balancer bushing replacing (2-49)
      • Balancer bushing replacing tools 3, 4, (2-51)
      • Balancer bushing tool components parts (2-52)
  • For V6108(-CR)-TI (2-56)
    • Compression tester adapter (Glow plug adapter) (2-56)
      • Valve guide replacing tool (2-57)
      • Balancer shaft bearing replacing tool A (for bearing A-in and A-ex) (2-58)
      • Balancer shaft bearing replacing tool B-in (for bearing B-in) (2-61)
      • Balancer shaft bearing replacing tool B-ex (for bearing B-ex) (2-63)
      • Balancer shaft bearing replacing tool C (for bearing C-in and C-ex) (2-65)
      • Oil seal installing tool A (2-67)
      • Oil seal installing tool B (2-68)
      • Tie-rod end lifter (2-69)
      • Steering wheel puller (2-69)
      • Relief valve pressure tester (2-69)
      • Flow meter (2-69)
      • Adaptor set for flowmeter (2-70)
      • Toe-in gauge (2-70)
      • Injector CH3 (2-70)
      • Brake air bleeder (2-70)
      • Socket wrench (2-70)
      • Relief valve setting pressure adaptor G (2-71)
      • Pressure gauge (2-71)
      • Pinion locking tool (2-71)
      • Rear axle cover puller (2-71)
      • Rear axle nut wrench (2-72)
      • Power steering adaptor (2-71)
      • Power steering adaptor (2-73)
      • Cylinder safety valve setting pressure adaptor (2-73)
      • Hydraulic clutch spring compressor (2-76)
      • Hydraulic cylinder block tool (2-80)
      • Cabin lifting tool (2-82)
      • Adapter for flow meter (2-88)
      • Front axle stopper (2-88)
      • Hydraulic arm shaft bushing press-fitting tool (2-88)
      • Power shift valve adaptor (2-89)
      • Hydraulic cylinder piston sealing tool (2-89)
    • Air conditioner (2-90)
      • Air conditioner service tool (2-91)
      • Electric gas leak tester (2-92)
      • Vacuum pump (2-92)
      • Adaptor (for R134a) (2-92)
      • Stopper magnetic clutch (for A/C compressor) (2-93)
      • Stopper bolt (for A/C co
      • Stopper bolt (for A/C compressor) (2-94)
    • Front suspension (If equipped) (2-95)
      • Bushing replacing tool (for rear frame) (2-95)
      • Bushing replacing tool-B (2-96)
      • Bushing replacing tool-C (2-96)
      • Bushing replacing tool-D (2-97)
      • Hydraulic cylinder piston sealing tool (Suspension) (2-97)
      • Accumulator gas charge kit (2-98)

3. MAINTENANCE

  • SERVICE INTERVALS (3-1)
  • MAINTENANCE ITEMS CHART (3-3)
  • LUBRICANTS, FUEL AND COOLANT (3-5)
  • PERIODIC SERVICE (3-9)
    • Walk around inspection (3-9)
    • Checking and refueling (3-9)
    • Checking and refueling (3-9)
    • Checking DEF (AdBlue) level and adding fluid (3-9)
    • Checking water separator (3-11)
    • Checking engine oil level (3-11)
    • Checking transmission oil level (3-12)
    • Checking coolant level (3-12)
    • Cleaning evacuator valve (3-13)
    • Cleaning grill, radiator and screen (3-13)
      • Opening the panel (R.H.) (3-13)
      • Sliding the air conditioner condenser (3-13)
      • Cleaning screen, radiator
    • Checking DPF muffler / SCR device (3-14)
    • Checking brake pedal (3-15)
    • Checking gauges, meter and Easy Checker (3-15)
    • Checking headlight, turn signal light, hazard light, and so on (3-15)
    • Checking seat belt (3-15)
    • Checking movable parts (3-15)
    • Changing engine oil (3-16)
    • Replacing engine oil filter (3-16)
    • Checking fan and air-conditioner belt tension (M6-131, M6-141) (3-17)
    • Checking fan and air conditioner belt tension (M6-131, M6-141) (3-17)
  • Checking engine start system (3-18)
  • Checking wheel bolt torque (3-18)
  • Checking tie-rod dust cover (3-18)
  • Checking tie-rod dust cover (3-19)
    • Lubricating grease fittings (3-20)
    • Cleaning air cleaner primary element (3-21)
    • Adjusting fan belt tension (M6-101, M6-111) (3-22)
    • Adjusting brake pedal (3-22)
    • Adjusting parking brake lever (3-23)
    • Checking battery condition (3-23)
      • Battery charging (3-24)
    • Adjusting air-conditioner belt tension (M6-101, M6-111) (3-25)
    • Adjusting toe-in (3-25)
      • Adjusting procedures (3-26)
    • Draining fuel tank water (3-26)
    • Cleaning inner air filter (3-27)
    • Cleaning fresh air filter 3-
    • Cleaning fresh air filter (3-27)
    • Checking fan and air-conditioner belt tension (M6-131, M6-141) (3-28)
      • Replacing the belt (If necessary) (M6-131, M6-141) (3-28)
    • Checking fan and air conditioner belt tension (M6-131, M6-141) (3-29)
      • Replacing the belt (If necessary) (M6-131, M6-141) (3-29)
    • Cleaning water separator (3-30)
    • Cleaning fuel solenoid pump element (3-31)
    • Changing engine oil (3-32)
    • Replacing engine oil filter (3-33)
    • Cleaning pre-fuel filter (M6-131, M6-141) (3-34)
    • Replacing fuel filter (3-34)
    • Replacing hydraulic oil filter and cleaning magnetic filter (3-34)
    • Checking power steering line (3-35)
    • Checking radiator hose and clamp (3-36)
    • Checking fuel line (3-35)
    • Checking fuel line (3-37)
    • Checking intake air line (3-38)
    • Checking oil cooler line (3-38)
    • Adjusting power shift (3-38)
    • Checking air conditioner pipe and hose (3-39)
    • Adjusting front axle pivot (3-39)
    • Adjusting king-pin pivot (3-39)
    • Changing transmission fluid (3-39)
    • Changing front differential case oil (3-40)
    • Changing front axle gear case oil (3-40)
    • Adjusting engine valve clearance (3-41)
    • Replacing air cleaner primary element and secondary element (3-41)
    • Checking exhaust manifold (3-41)
    • Cleaning fuel injector nozzle tip (3-41)
    • Checking DEF/AdBlue® injector tip (3-42)
    • Checking DEF/AdBlue® line (3-42)
    • Replacing oil separator element (3-42)
    • Checking PCV (Positive crankcase ventilation) valve (3-43)
    • Checking and cleaning EGR cooler (3-43)
    • Checking accumulator (Front suspension type) (3-43)
    • Flushing cooling system and changing coolant (3-44)
    • Antifreeze (3-45)
    • Checking turbocharger (3-46)
    • Checking supply pump (3-46)
    • Checking intake air heater (M6-101, M6-111) (3-46)
    • Checking and cleaning EGR system (3-46)
    • Cleaning DPF muffler (M6-101, M6-111) (3-47)
    • Checking DEF/AdBlue® injector (3-47)
    • Replacing DEF/AdBlue® pump filter (3-47)
    • Cleaning DPF muffler (M6-131, M6-141) (3-47)
    • Replacing DEF/AdBlue® tank filter (3-48)
    • Checking the quality of DEF/AdBlue® (3-48)
    • Checking CAB isolation cushion (3-48)
    • Checking DPF differential pressure sensor pipe (3-48)
    • Checking EGR pipe
    • Checking EGR pipe (3-49)
    • Checking antifrost heater for oil separator (If equipped) (3-49)
    • Replacing PCV (Positive crankcase ventilation) valve hose (3-50)
    • Checking DPF differential pressure sensor hose (3-50)
    • Replacing boost sensor hose (3-51)
    • Replacing brake hose (3-51)
    • Replacing clutch hose (3-51)
    • Replacing differential lock hose (3-51)
    • Replacing parking brake cable (3-51)
    • Replacing radiator hose (water pipes) (3-52)
    • Replacing fuel lines (3-52)
    • Replacing intake air line (3-52)
    • Replacing oil cooler line (3-52)
    • Replacing oil cooler line (3-52)
    • Replacing power steering hose (3-52)
    • Replacing lift cylinder hose (3-52)
    • Replacing master cylinder kit (3-52)
    • Replacing equalizer kit (3-52)
    • Replacing brake seal 1 and (3-52)
    • Replacing air conditioner hose (3-52)
    • Replacing front suspension hoses (Front suspension type) (3-52)
    • Bleeding fuel system (3-54)
    • Bleeding brake system (3-54)
    • Draining clutch housing water (3-55)
    • Replacing fuse (3-55)
    • Replacing slow-blow fuses (3-57)
    • Replacing light bulb (3-59)
    • Replacing head lamp (3-59)
    • Lubricating door and rear window hinge (3-59)
    • Adding washer liquid (3-60)
    • Checking amount of refrigerant (Gas) (3-60)

4. ENGINE

  • MECHANISM (4-1)
    • Feature of V3800 engine (for M6-101, M6-111) (4-1)
    • Engine body (4-1)
      • Feature of cylinder block (4-1)
      • Function of center direct injection system (E-CDIS) (4-2)
      • Function of piston (4-2)
      • Function of balancer (4-2)
    • Lubricating system (4-2)
    • Lubricating system (4-3)
      • Feature of oil cooler (4-3)
      • Oil separator (If equipped) (4-3)
    • Cooling system (4-3)
      • Feature of thermostat (4-3)
      • Feature of bottom bypass system (4-4)
    • Intake and exhaust system (4-5)
      • Overview of intake and exhaust system (4-5)
      • Exhaust gas recirculation (EGR) system (4-6)
    • Common rail system (CRS) (4-9)
      • Overview of common rail system (4-9)
      • Structure of common rail system (4-9)
      • Supply pump (4-10)
      • Rail (4-12)
      • Injector (4-12)
      • Engine control system (4-12)
      • Engine control system (4-16)
      • Aftertreatment system (4-24)
    • Feature of V6108 engine (for M6-131, M6-141) (4-39)
    • Engine body (4-39)
      • Structure of cylinder block (4-39)
      • Function of center direct injection system (E-CDIS) (4-40)
      • Function of piston (4-40)
      • Function of balancer (4-40)
    • Lubricating system (4-41)
      • Feature of oil cooler (4-41)
      • Function of oil separator (4-41)
    • Cooling system (4-41)
      • Thermostat (4-41)
      • Feature of bottom bypass system (4-43)
      • Viscous coupling fan (4-43)
    • Intake and exhaust sy
    • Intake and exhaust system (4-46)
      • Overview of intake and exhaust system (4-46)
      • Exhaust gas recirculation (EGR) system (4-47)
    • Common rail system (CRS) (4-52)
      • Overview of common rail system (4-52)
      • Structure of common rail system (4-53)
      • Overview of fuel system (4-54)
      • Supply pump (4-55)
      • Rail (4-57)
      • Injector (4-58)
      • Engine control system (4-63)
      • Aftertreatment system (4-70)
  • SERVICING (4-85)
    • Troubleshooting for engine (V3800) (4-85)
    • Service specifications for engine (V3800) (4-89)
    • Tightening torque for engine (V3800) (4-93)
    • Checking and adjusting (4-96)
      • Engine body (4-96)
      • Lubricating system (4-98)
      • Cooling system (4-98)
      • Turbocharger (4-100)
    • Disassembling and assembling (4-101)
      • SCR muffler (4-101)
      • DPF muffler (4-103)
      • Separating engine from clut (4-101)
      • Separating engine from clutch housing (4-107)
      • Separating engine from front axle frame (4-118)
      • External components (4-118)
      • Turbocharger and EGR (4-119)
      • Common rail system (CRS) (4-120)
      • Cylinder head and valves (4-124)
      • Thermostat (4-131)
      • Supply pump (4-132)
      • Water pump and oil cooler (4-134)
      • Gear case and timing gears (4-135)
      • Piston and connecting rod (4-140)
      • Flywheel and crankshaft (4-143)
      • Intake air heater (4-146)
    • Servicing (4-147)
      • Cylinder head (4-147)
      • Timing gears (4-147)
      • Timing gears (4-154)
      • Piston and connecting rod (4-158)
      • Crankshaft (4-161)
      • Cylinder (4-164)
      • Oil pump (4-165)
      • Replacing (4-166)
    • Troubleshooting for engine (V6108) (4-189)
    • Service specifications for engine (4-192)
    • Tightening torques for engine (4-196)
    • Checking and adjusting (4-199)
      • Engine body (4-199)
      • Lubricating system (4-200)
      • Cooling system (4-200)
      • Turbocharger (4-204)
    • Disassembling and assembling (4-204)
      • Preparation for disassembling and (4-204)
      • Preparation for disassembling and assembling (4-204)
      • SCR muffler (4-205)
      • DPF muffler (4-208)
      • Separating engine from clutch housing (4-210)
      • Separating engine from clutch housing (Front suspension type) (4-223)
      • Separating engine from front axle frame (4-238)
      • External components (4-240)
      • Exhaust gas recirculation (EGR) (Low pressure side) (4-240)
      • Turbocharger (4-241)
      • Exhaust gas recirculation (EGR) (High pressure side) (4-241)
      • Common rail system (CRS) (4-242)
      • Cylinder head and valve 4-
      • Thermostat (4-252)
      • Water pump and oil cooler (4-252)
      • Front cover (4-253)
      • Flywheel and flywheel housing (4-254)
      • Piston and connecting rod (4-259)
      • Crankshaft and crankcase (4-263)
      • Timing gears (4-264)
    • Servicing (4-265)
      • Cylinder head and valve (4-265)
      • Timing gears (4-273)
      • Piston and connecting rod (4-279)
      • Crankshaft (4-282)
      • Cylinder (4-285)
      • Oil pump (4-286)
      • Replacing (4-287)

5. TRANSMISSION

  • MECHANISM (4-286)
  • MECHANISM (5-1)
    • Structure of transmission (5-2)
    • Structure of power transmission (5-5)
    • Structure of master clutch (F-R) section (5-6)
    • Structure of shift "1" to "4" section (5-7)
    • Structure of main shift "H" and "L" section (5-8)
    • Structure of range shift section (5-9)
    • Structure of 2WD / 4WD / Bi-speed section (5-10)
    • Structure of PTO gear section (PTO shaft change type) (5-11)
    • Outline of power shift control system (5-12)
    • Operation of power shift control (5-14)
    • Construction and function of components (5-12)
    • Construction and function of components (5-14)
      • Electrical components (5-14)
      • Hydraulic components (5-20)
    • Electric control system (5-21)
      • Master clutch control (5-21)
      • Auto speed control (5-23)
    • Hydraulic control (5-29)
      • Structure of hydraulic control system (5-29)
  • Structure of clutch safety valve (5-32)
  • Function of master clutch hydraulic circuit (5-32)
    • Structure of regulator valve (5-34)
    • Function of power shift valve (5-35)
    • Function of solenoid ON/OFF valve (5-35)
    • Function of solenoid ON/OFF valve (5-35)
    • Function of solenoid proportional reducing valve (5-36)
    • Function of pressure reducing valve (5-36)
    • Structure of PTO clutch (5-37)
    • Structure of PTO hydraulic circuit (5-39)
  • SERVICING (5-41)
    • Regulator valve (5-56)
      • Checking system pressure for power shift, PTO clutch, 4WD / Bi-speed and differential
      • Checking system pressure for power shift, PTO clutch, 4WD / Bi-speed, differential lock
      • Checking regulator valve setting pressure (Standard type) (5-57)
      • Checking regulator valve setting pressure (Front suspension type) (5-58)
    • Hydraulic clutch for power shift (5-59)
      • Checking system pressure of power shift valve (5-59)
      • Checking master clutch pressure (5-60)
      • Checking pilot pressure (5-61)
      • Checking hydraulic clutch operating pressure (5-62)
      • Checking differential lock and 4WD / Bi-speed clutch operating pressure (5-63)
    • PTO clutch (5-64)
      • Checking PTO clutch operating pressure (5-64)
    • Clutch safety valve (5-64)
      • Checking clutch safety valve operation (5-64)
  • Damper disk (5-65)
    • Separating engine from clutch housing (5-65)
      • Separating engine from clutch housing (Front suspension type) (5-85)
      • Removing damper disk (5-99)
  • Clutch housing (5-99)
    • Draining transmission fluid (5-99)
      • Separating cabin from tractor (M6-101, M6-111) (5-100)
      • Separating cabin from tractor (M6-131, M6-141) (5-114)
      • Removing ACU and SCR harness (5-128)
      • Removing front loader pipe assembly and SCR main frame (5-129)
      • Removing cabin mount bracket (5-129)
      • Removing wiring harness (5-130)
      • Removing hydraulic pipes and hoses from around transmission (5-131)
      • Removing pump gear case (5-133)
      • Removing propeller shaft (5-133)
      • Removing propeller shaft (Front suspension type) (5-133)
      • Removing propeller shaft (Front suspension type) (5-134)
      • Separating clutch housing and mid case (5-135)
      • Separating clutch housing and engine (5-136)
      • Disassembling clutch housing (5-136)
      • Assembling clutch housing (5-147)
  • Mid case and transmission case (5-156)
    • Draining transmission fluid (5-156)
      • Separating cabin from tractor (M6-101, M6-111) (5-157)
      • Separating cabin from tractor (M6-131, M6-141) (5-171)
      • Removing wiring harness (5-185)
      • Removing range gear shift cable and range gear case (5-187)
      • Removing hydraulic pipe and hose (for separating M/C) (5-187)
      • Removing pump gear case (5-188)
      • Separating clutch housing and mid case (5-189)
      • Separating mid case and transmission case (5-189)
      • Disassembling mid case (5-190)
      • Disassembling transmission case (5-193)
  • Power shift valve (5-190)
  • Power shift valve (5-205)
    • Separating cabin from tractor (M6-101, M6-111) (5-205)
      • Separating cabin from tractor (M6-131, M6-141) (5-219)
      • Disconnecting wiring harness connectors (5-234)
      • Removing hydraulic pipe and hose (5-235)
      • Removing power shift valve assembly (5-236)
      • Separating power shift valve assembly 1 (Upper) (5-236)
      • Disassembling power shift valve (Upper) 5-
      • Separating power shift valve assembly 2 (Lower) (5-238)
      • Disassembling power shift assembly 2 (Lower) (5-238)
  • Regulator valve (5-239)
    • Draining fuel (5-239)
      • Removing rear wheels (5-240)
      • Removing step (5-240)
      • Removing right side fuel tank (5-240)
      • Removing regulator valve (Standard type) (5-241)
      • Removing regulator valve (Front suspension type) (5-242)
  • Clutch safety valve (5-243)
    • Removing clutch safety valve (5-243)
  • PTO clutch valve (5-243)
    • Separating cabin from tractor (M6-101, M6-111) (5-243)
      • Separating cabin from tractor (M6-131, M6-141) (5-257)
      • Removing PTO clutch valve assembly (5-272)
      • Disassembling PTO clutch solenoid valve (5-273)
  • Range gear case (5-272)
  • Range gear case (5-273)
    • Draining transmission fluid (5-273)
      • Draining fuel (5-274)
      • Removing rear wheels (5-274)
      • Removing step (5-275)
      • Removing fuel tank and DEF tank (5-275)
      • Removing range gear case (5-277)
  • Hydraulic pump gear case (5-278)
    • Draining transmission fluid (5-278)
      • Draining fuel (5-278)
      • Removing rear wheels (5-279)
      • Removing step (5-280)
      • Removing right side fuel tank (5-280)
      • Removing pump gear case (5-281)
      • Disassembling pump gear case (5-281)
  • Parking brake case (5-282)
    • Draining fuel
      • Draining fuel (5-282)
      • Draining transmission fluid (5-283)
      • Removing rear wheels (5-283)
      • Removing step (5-284)
      • Removing right side fuel tank (5-284)
      • Removing parking brake case (5-285)
      • Removing parking brake pad (5-286)
  • Rear PTO case (5-287)
    • Draining transmission fluid (5-287)
      • Separating rear PTO case from transmission case (5-287)
      • Disassembling rear PTO case (5-287)
  • Lower case and lower cover (5-288)
    • Disassembling 4WD / Bi-speed clutch cover (5-288)
    • Damper disk (5-288)
      • Checking backlash between damper disk boss and shaft (5-288)
    • Bearing, shift fork and synchronizer
    • Bearing, shift fork and synchronizer (5-289)
      • Checking bearing (5-289)
      • Checking clearance between shift fork and shifter groove (5-289)
      • Checking contact between coupling and shifter (5-289)
      • Checking synchronizer key and spring (5-290)
    • Master clutch (5-290)
      • Checking clearance between internal circlip and pressure plate (Master clutch) (5-290)
      • Checking flatness of piston, pressure plate and drive plate (5-291)
    • Main shift clutch and 4WD / Bi-speed clutch (5-291)
      • Checking
      • Checking flatness of piston, pressure plate and drive plate (5-296)
    • PTO clutch (5-296)
      • Checking wear of PTO clutch disk, brake ring, return plate and driven plate (5-296)
      • Checking flatness of PTO piston, return plate and plate assembly (5-297)
      • Checking pressure spring tension (5-297)
    • Differential gear (5-298)
      • Checking clearance between differential pinion shaft and differential pinion (5-298)
      • Checking backlash between differential pinion and differential side gear (5-298)
      • Checking clearance between differential case bore (differential case cover bore) and
      • Checking turning torque of spiral bevel pinion shaft (5-299)
      • Checking backlash and tooth contact between spiral bevel gear and spiral bevel pinion
      • Checking turning torque of spiral bevel pinion shaft and differential assembly combined (5-302)
      • Checking clearance between traveling speed sensor and detection gear (5-303)

6. REAR AXLE

  • MECHANISM (6-1)
    • Structure of rear axle (6-1)
  • SERVICING (6-3)
    • Separating rear axle case from transmission case (6-6)
      • Draining transmission fluid (6-6)
      • Removing rear wheels (6-6)
      • Removing cabin mount (6-7)
      • Separating rear axle case (6-7)
    • Disassembling and assembling rear axle (6-8)
      • Removing planetary gear support (6-8)
      • Removing planetary gear (6-9)
      • Removing rear axle (6-9)
      • Removing rear axle nut
      • Removing rear axle nut (6-10)
      • Removing rear axle cover (6-10)
    • Checking backlash between internal gear and planetary gear (6-10)
    • Checking thrust collar thickness of planetary gear (6-10)
    • Checking clearance between planetary gear and planetary gear shaft (6-11)

7. BRAKES

  • MECHANISM (7-1)
    • Structure of traveling brake (7-1)
    • Function of master cylinder (7-2)
    • Outline of brake switch (7-2)
    • Outline of parking brake switch (7-2)
    • Structure of parking brake (7-3)
    • Structure of hydraulic tr (7-3)
    • Structure of hydraulic trailer brake (7-4)
    • Function of hydraulic trailer brake valve (7-5)
    • Operation of hydraulic trailer brake valve (7-5)
  • SERVICING (7-9)
    • Adjusting brake pedal (7-13)
    • Checking brake pedal stroke (7-13)
    • Checking equalizer working level (7-14)
    • Testing brake (7-14)
    • Checking pressure of trailer brake (If equipped) (7-14)
    • Bleeding brake system (7-15)
      • Bleeding brake system (7-15)
    • Checking brake disk thickness (7-16)
    • Adjusting parking brake lever free play (7-16)
    • Brake pedal (7-17)
      • Removing brake pedal (7-17)
    • Master cylinder (7-18)
      • Remov
    • Removing brake pedal (7-17)
      • Removing brake pedal (7-18)
      • Removing master cylinder (7-19)
      • Disassembling master cylinder (7-20)
      • Removing equalizer (7-21)
    • Trailer brake valve (If equipped) (7-21)
      • Removing trailer brake valve (7-21)
    • Brake case (7-22)
      • Separating rear axle case from transmission case (7-22)
      • Disassembling brake case (7-25)
    • Parking brake case (7-26)
      • Draining fuel (7-26)
      • Draining transmission fluid (7-26)
      • Removing rear wheels (7-27)
      • Removing step (7-27)
      • Removing right side fuel tank (7-27)
      • Removing parking brake case (7-27)
      • Removing parking brake case (7-28)
      • Removing parking brake pad (7-29)
    • Checking brake piston flatness (7-30)
    • Checking brake disk wear (7-30)
    • Checking brake plate wear (7-31)
    • Checking brake pad and brake plate wear (7-31)
    • Checking brake pedal bushing (7-31)

8. FRONT AXLE

  • MECHANISM (8-1)
    • Structure of front axle (Standard) (8-1)
    • Structure of front axle (Front suspension) (8-3)
    • Structure of front suspension (8-4)
    • Outline of front suspension (8-5)
    • Front suspension control (8-5)
    • Front suspension control (8-6)
      • Operation of suspension switch (8-6)
      • Operation of ride condition damper switch (8-7)
    • Outline of hydraulic component parts (8-9)
    • Structure of hydraulic circuit (8-10)
    • Outline of electric component (8-12)
    • Outline of system chart (8-13)
    • Outline of system chart CAN-BUS (8-14)
    • Components for hydraulic parts (8-16)
      • Outline of hydraulic pump (8-16)
      • Structure of flow priority valve (8-16)
      • Function of suspension cylinder (8-16)
      • Suspension valve and accumulators (8-18)
    • Component parts for electric (8-31)
      • Structure of ECU (FS) (8-31)
      • Outline of stroke sensor (8-33)
      • Outline of pressure sensor (8-33)
      • Outline of suspension solenoid (8-33)
  • SERVICING (8-35)
    • All type (8-42)
    • All type (8-45)
      • Checking toe-in (8-45)
      • Adjusting toe-in (8-45)
      • Checking axial sway of front wheel (8-45)
      • Adjusting front axle pivot (8-46)
      • Adjusting king-pin pivot (8-46)
    • Front suspension type (8-46)
      • Pilot pressure (8-46)
      • Regulator valve setting pressure (8-47)
      • Suspension valve setting pressure (8-48)
      • Accumulator gas pressure (8-52)
      • Electric parts (8-57)
    • Preparation for disassembling (8-58)
      • Draining lubricants (8-58)
    • Separating front axle (8-58)
    • Separating front axle (8-58)
      • Standard type (8-58)
      • Front suspension type (8-63)
      • Bevel gear case assembly (8-70)
      • Front differential assembly (8-74)
      • Front suspension component parts (8-79)
      • Suspension valve (8-81)
      • Suspension cylinder (8-88)
    • Standard type (8-92)
      • Checking turning torque of spiral bevel pinion shaft only (Front axle) (8-92)
      • Checking clearance between differential case and differential side gear (8-92)
      • Checking clearance between differential pinion shaft and pinion gear (8-92)
      • Checking backlash between differential pinion and differential side gear (8-93)
      • Checking backlash and tooth contact between spiral bevel pinion shaft and bevel gear
      • Checking turning torque of differential assembly (8-95)
      • Checking bearing retainer and
      • Checking bearing retainer and front wheel case support bushing (8-95)
      • Checking bevel gear case and front wheel case bushing (8-95)
      • Checking backlash and tooth contact of bevel gear in bevel gear case (8-96)
      • Checking clearance between planetary gear shaft (8-98)
      • Checking thrust collar thickness (8-98)
      • Checking backlash between internal gear and planetary gear (8-98)
      • Checking backlash of bevel gear in front wheel case (8-99)
      • Checking turning torque of front axle (8-99)
      • Checking front bracket and rear bracket bushing (8-100)
    • Front suspension type (8-101)
      • Checking clearance between main frame ball and plate
      • Checking front and rear bracket bushing (8-101)
      • Checking thrust collar thickness (8-102)
      • Checking main frame bushing (8-102)
      • Checking main frame pin (8-103)

9. STEERING

  • MECHANISM (9-1)
  • SERVICING (9-3)
    • Checking power steering relief valve setting pressure (9-7)
    • Removing steering controller (9-7)
      • Removing steering post assembly (9-7)
      • Removing pipes, hoses and power
      • Removing pipes, hoses and power steering controller (9-8)
    • Disassembling steering controller (9-9)
      • Disassembling check valve (9-9)
      • Removing gerotor assembly (9-10)
      • Removing grand seal, needle bearing, sleeve and spool (9-10)
    • Removing steering cylinder (9-11)
      • Removing knuckle arm (9-11)
      • Separating power steering cylinder assembly (Standard type) (9-12)
      • Separating power steering cylinder assembly (Front suspension type) (9-14)
    • Power steering cylinder (9-18)
      • Disassembling steering cylinder (9-18)
    • Steering tilt damper (9-18)
      • Removing steering tilt damper (9-18)
    • Steering post assembly (9-20)
      • Disassembling steering post assembly (9-20)
    • Steering wheel (9-23)
      • Removing steering wheel (9-20)
      • Removing steering wheel (9-23)
    • Checking steering cylinder I.D (9-23)

10. HYDRAULIC SYSTEM

  • MECHANISM (10-1)
    • Location of hydraulic connector port for front loader (10-6)
    • Self canceling detent (SCD) valve (10-7)
      • Structure of self canceling detent (SCD) valve (10-7)
      • Operation of self canceling detent (SCD) valve (10-7)
      • Operation of self canceling detent (SCD) valve (10-9)
    • Floating detent (FD) valve (10-14)
      • Structure of floating detent (FD) valve (10-14)
      • Operation of floating detent (FD) valve (10-16)
    • Inlet valve (10-20)
      • Structure of inlet valve (10-20)
      • Operation of inlet valve (10-21)
    • Hydraulic circuit for 3-point hitch system (10-24)
    • Unload valve (10-25)
      • Function of unload valve (10-25)
    • Control valve (10-25)
      • 3-point hitch control valve (10-25)
  • Outline of 3-point hitch control system (10-29)
    • Outline of position control (10-31)
      • Outline of mixed draft control (10-31)
      • Outline of 3-point hitch quick raise/lower control (10-31)
      • Outline of lift arm top limit adjustment control (10-32)
      • Outline of 3-point hitch lowering speed control (10-32)
  • Electric components (10-32)
    • Outline of control panel and arm rest (10-32)
      • Outline of 3-point hitch control unit (ECU) (10-32)
      • Outline of lift arm sensor and draft sensor (10-32)
      • Outline of lift arm sensor and draft sensor (10-33)
  • Hydraulic components (10-33)
    • Outline of hydraulic pump (10-33)
      • Outline of control valve (10-33)
      • Outline of cylinder safety valve and 3-point hitch lowering lock valve (10-33)
  • SERVICING (10-35)
    • Checking hydraulic pump for power steering (10-40)
    • Checking hydraulic pump for 3-point hitch (10-41)
    • 3-point hitch system (10-42)
      • Checking relief valve setting pressure (10-42)
      • Checking safety valve setting pressure (10-43)
      • Auxiliary control valve linkage (10-44)
      • Draft sensor (10-43)
      • Draft sensor (10-45)
    • Hydraulic pump (for 3-point hitch) (10-45)
      • Draining fuel (10-45)
      • Draining transmission fluid (10-46)
      • Removing rear wheels (10-46)
      • Removing right side fuel tank (10-47)
      • Removing hydraulic pump (10-48)
      • Disassembling hydraulic pump (10-48)
    • Top cover (3-point hitch hydraulic block) (10-49)
      • Removing rear wheels (10-49)
      • Preparation for removing top cover (10-50)
      • Preparation for removing top cover (Trailer brake model) (10-50)
      • Preparation for removing top cover (Connector) (10-51)
      • Removing top cover (3-point hitch hydraulic block) (10-52)
    • Lift arm and lift arm shaft (10-53)
      • Removing lift arm and lift arm shaft (10-52)
      • Removing lift arm and lift arm shaft (10-53)
    • Control valve (10-53)
      • Removing control valve (10-53)
      • Removing control valve solenoid (10-54)
      • Removing compensator (10-54)
      • Removing check valve (10-54)
      • Disassembling high pressure selecting valve (10-55)
    • Valve assembly (10-55)
      • Removing valve assembly (10-55)
      • Removing valve assembly (Trailer brake model) (10-56)
      • Disassembling relief valve 10-
      • Disassembling cylinder safety valve (10-58)
      • Removing solenoid valve (10-58)
      • Removing pilot spool (10-59)
      • Removing pressure reducing valve (10-59)
      • Removing unload valve (10-59)
      • Disassembling lowering speed adjusting valve (10-60)
    • Hydraulic cylinder (10-60)
      • Removing hydraulic cylinder (10-60)
      • Disassembling hydraulic cylinder (10-61)
      • Installing piston seal (10-61)
    • Draft sensor bar and draft link (10-62)
      • Removing draft link (10-62)
      • Removing rear wheels (10-63)
      • Removing draft bar (10-63)
    • Lift arm
    • Lift arm (10-64)
      • Checking lift arm bushing (10-64)
    • Draft sensor bar (10-64)
      • Checking draft sensor bar alignment (10-64)
      • Adjusting restricted bolt of link (10-65)

11. ELECTRICAL SYSTEM

  • MECHANISM (11-1)
    • Electrical component location on CRS wiring harness (M6-101, M6-111) (11-1)
    • Electrical component location on CRS wiring harness (M6-131, M6-141) (11-2)
    • Electrical component location on engine wiring harness (M6-101, M6-111) (11-3)
    • Electrical component location on engine wiring harness (M6-131, M6-141) (11-4)
    • Electrical component location on SCR wiring harness (11-5)
    • Electrical component location on main wiring harness1 (11-6)
    • Electrical component location on main wiring harness (11-7)
    • Electrical component location on main wiring harness2 (11-8)
    • Electrical component location on main wiring harness3 (11-9)
    • Electrical component location on main wiring harness (11-10)
    • Electrical component location on body wiring h
    • Electrical component location on body wiring harness and 3P wiring harness (11-11)
    • Electrical component location on head lamp wiring harness and cabin wiring harness (11-12)
    • Electrical component location on front suspension wiring harness (11-13)
    • Layout of relay box (11-15)
    • Layout of fuse box (11-15)
    • Outline of power shift control system (11-16)
    • Components (11-18)
      • Outline of power shift control unit (main ECU) (11-18)
      • Structure of power shift valve assembly (11-18)
      • Outline of auto mode switch (11-18)
      • Outline of power shift / range shift lever (11-19)
      • Outline of rev-limiter control dial (11-19)
      • Outline of RPM dual memory switch (11-19)
      • Outline of constant RPM managem
      • Outline of constant RPM management switch (11-20)
      • Outline of shuttle lever (11-20)
      • Outline of shuttle switch (11-20)
      • Outline of clutch pedal sensor (11-20)
      • Outline of foot throttle sensor (11-21)
      • Outline of hand throttle lever sensor (11-21)
      • Outline of shuttle rotation sensor (11-21)
      • Outline of alternator (L terminal)
      • Outline of crankshaft position sensor (M6-101, M6-111) (11-21)
      • Outline of crankshaft position sensor (M6-131, M6-141) (11-22)
      • Outline of traveling speed sensor (11-22)
      • Outline of transmission oil temperature sensor (11-22)
      • Outline of pressure switch (11-23)
      • Outline of creep speed change switch (Option) (11-23)
      • Outline of down-hill control (DHC) switch (11-23)
      • Outline of instrument panel (11-23)
      • Outline of auxiliary control (11-23)
    • Auto speed control (11-24)
      • Outline of auto speed control (11-24)
      • Function of travel mode (11-25)
      • Function of field mode (11-27)
      • Components (11-29)
    • Master clutch control (11-29)
      • Outline of master clutch protection control (11-29)
      • Components (11-29)
      • Components (11-29)
    • Outline of 3-point hitch control system (11-31)
      • Outline of position control (11-33)
      • Outline of mixed draft control (11-33)
      • Outline of 3-point hitch quick raise/lower control (11-33)
      • Outline of lift arm top limit adjustment control (11-34)
      • Outline of 3-point hitch lowering speed control (11-34)
    • Components (11-34)
      • Outline of control panel and arm rest (11-34)
      • Outline of 3-point hitch control unit (ECU) (11-34)
      • Outline of lift arm sensor and draft sensor (11-35)
    • Outline of brake switch (11-35)
    • Outline of parking brake switch (11-35)
    • Outline of system chart (11-36)
    • Outline of electric component (11-37)
    • Outline of system chart CAN-BUS (11-38)
    • Components (11-40)
      • Operation of suspension switch (11-40)
      • Operation of ride condition damper switch (11-41)
      • Structure of ECU (FS) (11-42)
      • Outline of stroke sensor (11-44)
      • Outline of pressure sensor (11-44)
    • Outline of PTO switch (11-44)
    • System outline and electrical circuit (11-45)
      • Outline of engine starting system (11-45)
    • Positive temperature coefficient (PTC) heater (11-46)
      • Outline of PTC heater
      • Outline of PTC heater (11-46)
    • System outline and electrical circuit (11-49)
      • Outline of operator presence control (OPC) (11-49)
  • Outline of Easy Checker™ (11-50)
    • Changing information displayed (11-52)
    • Information displayed and its handling (11-53)
    • Outline of operating history (11-56)
    • Outline of trailer electrical outlet (11-56)
    • Function of each terminal in trailer electrical outlet (11-56)
    • Outline of controller area network (CAN) communication (11-56)
  • SERVICING (11-59)
    • Diagnostic trouble code for VCU (MAIN/SW-BOX/SUS ECU) (11-63)
    • DTC list of ECU (11-67)
      • V3800 engine (for M6-101, M6-111) (11-67)
      • V6108 engine (for M6-131, M6-141) (11-99)
    • Checking and adjusting by instrument panel (11-115)
      • Menu and mode selection (11-115)
      • Menu and mode selection (11-115)
      • Menu “SHI” (for power shift system) (11-120)
      • Menu “HIT” (for 3-point hitch system) (11-144)
      • Menu “SUS” (for front suspension system) (11-148)
      • Menu “CHK” (Easy checking, checking DTC history and clearing DTC history) (11-154)
    • Battery (11-159)
      • Checking battery voltage (11-159)
      • Checking battery terminal connection (11-159)
      • Checking battery condition indicator (11-160)
      • Recharging battery (11-160)
      • Directions for storage of tractor (11-161)
    • Fuse, grounding and connector (11-161)
      • Fuse (11-161)
      • Grounding wire (11-162)
      • Wire-to-wire (11-165)
      • Joint connector (for CAN communication wiring) (11-167)
    • ECU, instrument panel and side digital display (11-165)
    • ECU, instrument panel and side digital display (11-168)
      • Pin arrangement of main ECU (11-168)
      • Pin arrangement of sub ECU (11-170)
      • Engine ECU (11-171)
      • Pin arrangement of ACU (After treatment control unit) (11-175)
      • Front suspension ECU (Front suspension type only) (11-178)
      • Instrument panel (11-180)
      • Side digital display (11-181)
    • Starting system (11-182)
      • Main key switch (11-182)
      • Safety switch (11-184)
      • Starter (11-185)
      • Starter relay (11-187)
      • PTO relay (11-187)
      • Intake air heater (M6-101, M6-111) (11-188)
      • Heater relay 1 (M6-101, M6-111) (11-189)
      • Heater relay 2 (M6-101, M6-111) (11-188)
      • Heater relay 2 (M6-101, M6-111) (11-190)
      • Glow plug (M6-131, M6-141) (11-191)
      • Glow relay (M6-131, M6-141) (11-191)
    • Engine control system (11-192)
      • Injector (11-192)
      • Pre-stroke control valve (PCV) (M6-101, M6-111) (11-193)
      • Suction control valve (SCV) (M6-131, M6-141) (11-194)
      • Rail pressure sensor (11-194)
      • Pressure relief valve (PRV) (11-195)
      • Fuel temperature sensor (M6-131, M6-141) (11-196)
      • Fuel pump
      • Boost sensor (11-198)
      • Intake air temperature sensor (11-199)
      • EGR valve (11-200)
      • Low pressure EGR valve (LP-EGR) (M6-111, M6-131, M6-141) (11-201)
      • Crankshaft position sensor (11-202)
      • Camshaft position sensor (11-202)
      • Air flow sensor (11-203)
      • Intake throttle valve (11-204)
      • Exhaust temperature sensor (11-205)
      • Differential pressure sensor (11-206)
      • CRS power relay (11-207)
      • Foot throttle sensor (11-208)
      • Hand throttle lever sensor (11-209)
      • Parked regeneration switch (11-210)
      • DPF INHIBIT switch (11-211)
      • Rev-limiter control dial (11-212)
      • RPM dual memor
    • DPF INHIBIT switch (11-211)
      • RPM dual memory switch (11-213)
      • Constant RPM management switch (11-214)
      • ACU power relay (11-215)
      • DEF tube heater relay (11-216)
      • DEF injector (11-217)
      • NOx sensor (11-219)
      • SCR temperature sensor (11-220)
      • DEF tank unit (11-221)
      • DEF pump unit (11-222)
      • Coolant valve (11-223)
    • Charging system (11-224)
      • Alternator (11-224)
    • Driving system (11-225)
      • Clutch pedal sensor (11-225)
      • Power shift/range shift lever sensor (11-225)
      • Shuttle switch (11-225)
      • Shuttle switch (11-226)
      • Traveling speed sensor (11-227)
      • Shuttle rotation sensor (11-228)
      • Solenoid (Main shift 1 to 4, master F, R, differential lock F, R, 4WD and Bi-speed) (11-229)
      • Solenoid proportional pressure reducing valve (Master clutch, main shift L and H) (11-231)
      • System pressure switch (11-231)
      • Transmission oil temperature sensor (11-233)
      • Creep switch (If equipped) (11-234)
      • Shift button and clutch button (on power shift/range shift lever) (11-235)
      • Shift button (on arm rest) (11-236)
      • Auto-mode switch (11-237)
      • Auto-mode sensitivity adjustment dial (11-238)
      • DHC switch (11-239)
      • Front wheel turning angle switch (11-240)
      • 4WD and AUTO 4WD switch (11-241)
      • Bi-speed turn switch (11-241)
      • Front wheel differential lock switch (11-242)
      • Rear wheel differential l
      • Rear wheel differential lock switch (11-243)
      • Auto-mode setting (11-245)
    • PTO system (11-247)
      • PTO switch (11-247)
      • PTO valve solenoid (11-248)
    • 3-point hitch system (11-248)
      • Hydraulic control lever sensor (11-248)
      • Lift arm sensor (11-249)
      • Draft sensor (11-250)
      • Solenoid valve for lifting and lowering
      • Solenoid valve for unload (11-252)
      • Draft ratio adjustment dial, lift arm top limit adjustment dial and 3-point hitch lowering
      • Mode selector switch (11-254)
      • 3-point hitch quick raise/lower switch (11-254)
      • Remote hitch up/down switch (11-255)
    • Front suspension system (Front suspension type only) (11-256)
      • Stroke sensor (11-256)
      • Pressure sensor (11-257)
      • Suspension solenoid (11-258)
      • Suspension switch (11-259)
      • Ride condition damper switch (11-260)
    • Lighting system (11-261)
      • Combination switch (11-261)
      • Flasher unit (11-262)
      • Tail lamp relay, work light relay and ACC relay (11-263)
      • Hazard switch (11-262)
      • Hazard switch (11-265)
      • Work light switch (11-266)
      • Trailer brake relay (11-267)
      • Beacon switch (11-268)
      • Room lamp (11-268)
      • Door switch (11-269)
    • Warning lamp, indicator lamp and gauge (11-270)
      • Engine oil pressure switch (11-270)
      • Coolant temperature sensor (11-271)
      • Air cleaner switch (11-272)
      • Fuel sensor (11-272)
      • Parking brake switch (11-273)
      • Brake switch (11-274)
      • Water separator (11-274)
    • Others (11-276)
      • Display select switch (PTO indicator switch and display switch) (11-274)
      • Display select switch (PTO indicator switch and display switch) (11-276)
      • Auxiliary power relay (11-277)
      • B2 power relay (11-277)
    • Starter motor (11-278)
      • Disassembling starter motor (11-278)
    • Alternator (11-279)
      • Disassembling front bracket (11-279)
      • Removing pulley (11-279)
      • Removing rotor (11-280)
      • Removing brush (11-280)
      • Removing bearing at slip ring side (11-281)
    • Starter (11-281)
      • Checking commutator and mica (11-281)
      • Checking brush wear (11-281)
      • Checking armature coil
    • Checking commutator and mica (11-281)
      • Checking armature coil (11-282)
      • Checking overrunning clutch (11-282)
      • Checking brush holder (11-283)
      • Checking field coil (11-283)
    • Alternator (11-283)
      • Checking bearing (11-283)
      • Checking stator (11-283)
      • Checking rotor (11-284)
      • Checking slip ring (11-284)
      • Checking brush wear (11-284)
      • Checking rectifier

12. CABIN

  • MECHANISM (12-1)
    • Structure of air conditioning system (12-1)
    • Compressor (12-3)
      • Structure of compressor (12-3)
      • Function of compressor (12-3)
    • Air conditioning unit (12-3)
      • Outline of air conditioner unit (12-3)
      • Outline of A/C blower (12-4)
    • System control of air conditioning system (12-5)
      • Outline of air flow (12-6)
      • Outline of dashboard air outlet (12-6)
    • Electrical system of air conditioning unit (12-7)
      • Electrical circuit of air conditioning system (12-7)
      • Structure of blower relay and compressor relay (12-8)
      • Structure of blower switch
      • Structure of blower switch (12-10)
    • Dimensions of air suspension seat (12-11)
    • Structure of air suspension seat (12-12)
    • Function of height level control (12-13)
    • Function of horizontal spring unit (12-14)
    • Function of seat compressor (12-15)
    • Electrical system of air suspension seat (12-16)
  • SERVICING (12-17)
    • Manifold gauge set (12-28)
      • Setting manifold gauge (12-28)
      • Setting manifold gauge (12-28)
      • Setting refrigerant charging hose (12-29)
    • Vacuum pump adapter (12-30)
      • Objective of vacuum pump adapter (12-30)
    • Electric gas leak tester (12-30)
      • Outline of electric gas leak tester (12-30)
    • Can tap valve (12-31)
      • Setting can tap valve (12-31)
    • T-joint (12-31)
      • Setting T-joint (12-31)
    • R134a refrigerant recovery and recycling machine (12-31)
      • Necessity of R134a refrigerant recovery and recycling machine (12-31)
    • Checking with manifold gauge (12-31)
      • Connecting manifold gauge and preparing test (12-32)
      • Gauge indication when operating normally (12-32)
      • Gauge indication when insufficient r
      • Gauge indication when insufficient refrigerant (12-33)
      • Gauge indication when excessive refrigerant or insufficient condenser cooling (12-33)
      • Gauge indication when air entered in cycle (12-33)
      • Gauge indication when moisture entered in cycle (12-34)
      • Gauge indication when refrigerant fails to circulate (12-34)
      • Gauge indication when expansion valve opens too far or improper installation of heat
      • Gauge indication when damaged compression of compressor (12-35)
    • Discharging, evacuating and charging (12-35)
      • Discharging the refrigerant 12-
      • Evacuating system (12-36)
      • Charging refrigerant (12-37)
      • Checking charge refrigerant amount (12-38)
    • Air conditioning system (12-41)
      • Air conditioning system operating condition (12-41)
      • Compressor (12-43)
      • Compressor relay and blower relay (12-44)
      • Control panel (Blower switch, A/C switch, mode control dial, temperature control dial,
      • Blower resistor (12-48)
      • Blower motor (12-49)
      • Temperature motor (12-49)
      • Mode motor (12-49)
      • Recirculation / fresh air motor (12-50)
      • Pressure switch (12-51)
    • Wiper and wiper motor
    • Wiper and wiper motor (12-51)
      • Front wiper switch (12-51)
      • Rear wiper switch (12-52)
      • Front wiper motor (3P connector type) (12-53)
      • Front wiper motor (4P connector type) (12-54)
      • Front wiper relay (12-56)
      • Rear wiper motor (12-56)
      • Washer tank motor (12-57)
    • Air suspension seat (12-58)
      • Compressor (12-58)
      • Cam switch (12-59)
      • Outlet valve (12-59)
      • Bowden pull wire (12-60)
    • Separating cabin from tractor (M6-101, M6-111) (12-61)
      • Draining transmission fluid (12-61)
      • Draining transmission fluid (12-61)
      • Draining coolant (12-61)
      • Removing bonnet (12-62)
      • Removing tool box and protection cover (12-62)
      • Removing muffler pipe (12-63)
      • Removing SCR muffler (12-63)
      • Draining fuel (12-65)
      • Removing rear wheels (12-66)
      • Removing fuel tank and DEF tank (12-67)
      • Removing compressor, condenser and receiver (12-69)
      • Removing shutter plate (12-70)
      • Removing clutch safety valve hoses (12-71)
      • Disconnecting power steering hoses, master cylinder hose and ground cable (12-71)
      • Removing wire harness and range shift cable (12-72)
      • Removing parking brake and parking brake wire (12-73)
      • Removing trailer coupler (12-73)
      • Removing 3-point hitch lowering lock cable (12-74)
      • Removing remote control valve cable
      • Removing remote control valve cable (12-74)
      • Removing brake hose (12-74)
      • Removing cabin from the tractor (12-74)
    • Separating cabin from tractor (M6-131, M6-141) (12-75)
      • Draining coolant (12-75)
      • Removing bonnet (12-76)
      • Removing tool box (12-77)
      • Removing muffler pipe (12-77)
      • Removing SCR muffler (12-77)
      • Draining fuel 12-
      • Removing rear wheels (12-80)
      • Removing fuel tank and DEF tank (12-81)
      • Removing compressor, condenser and receiver (12-83)
      • Removing shutter plate (12-84)
      • Removing clutch safety valve hoses (12-85)
      • Disconnecting power steering hoses, master cylinder hose and ground cable (12-85)
      • Removing wire harness and range shift cable (12-86)
      • Removing parking brake and parking brake wire (12-88)
      • Removing trailer coupler (12-88)
      • Removing 3-point hitch lowering lock cable (12-88)
      • Removing remote control valve cable (12-88)
      • Removing brake hose (12-89)
      • Removing cabin from the tractor (12-89)
    • Removing cabin roof (12-90)
      • Removing cabin outer roof (12-90)
    • Air conditioning system (12-90)
      • Compressor (12-90)
      • Compressor (12-90)
      • Removing air conditioner unit (12-93)
      • Removing air conditioner pipes (12-98)
      • Removing heater hoses (12-100)
    • Cabin (12-103)
      • Cabin windshields (12-103)
      • Wiper motor (12-105)
      • Acceleration pedal (12-106)
      • Air suspension seat (12-106)
      • Shock absorbers (12-108)
      • Pneumatic spring (12-109)
      • Height level control unit (12-110)
      • Passenger seat (12-111)
    • Air conditioning system (12-111)
      • Compressor (12-111)
  • M6-101,M6
  • DANGER
  • WARNING
  • CAUTION
  • IMPORTANT
  • M6-101,M6-111,M6-131,M6-141
  • 1-2 M6-101,M6-111,M6-131,M6-141
  • M6-101,M6-111,M6-131,M6-141
  • 1-4 M6-101,M6-111,M6-131,M6-141
  • SAFETY LABELS
  • M6-101,M6-111,M6-131,M6-141
  • 1-6 M6-101,M6-111,M6-131,M6-141

Selected Technical Specifications

Torque Specifications

Specification Value Unit
Spiral bevel pinion shaft only Turning torque 1.47 to 1.96 N⋅m
Turning torque 1.96 to 4.41 N⋅m
Turning torque (Pinion shaft only) 1.47 to 1.96 N⋅m
Turning torque 2.45 to 4.41 N⋅m
Turning torque 1.96 to 2.94 N⋅m

Clearances

Specification Value Unit
Valve clearance 0.23 to 0.27 mm
Cylinder head Top clearance 0.70 to 0.90 mm
Rocker arm to rocker arm shaft Oil clearance 0.016 to 0.045 mm
Tappet to guide bore Oil clearance 0.020 to 0.062 mm
Idle gear Side clearance 0.15 to 0.30 mm
Camshaft Side clearance 0.070 to 0.22 mm
Camshaft journal Oil clearance 0.050 to 0.091 mm
Balancer shaft 1, 2 Side clearance 0.070 to 0.215 mm
Balancer-shaft journal Oil clearance 0.0700 to 0.159 mm
Piston pin to small end bushing Oil clearance 0.020 to 0.040 mm
Crankshaft Side clearance 0.15 to 0.31 mm
Crankpin to crankpin bearing Oil clearance 0.018 to 0.051 mm
Camshaft Oil clearance 0.050 to 0.091 mm
Idle gear Side clearance 0.15 to 0.25 mm
Balancer shaft 1, 2 Side clearance 0.0700 to 0.215 mm
Balancer shaft 1, 2 Oil clearance 0.0700 to 0.159 mm
Crankpin to pin bearing Oil clearance 0.018 to 0.051 mm

Pressure Specifications

Specification Value Unit
specified pressure 88 kPa
Pilot pressure 0.79 MPa

Delivery (Instant Download)

This manual is supplied as a digital PDF file and is available for instant download after purchase. No physical media is shipped.

References

Kubota Workshop Manual for Tractor, document code 9Y111-26272, PDF edition.

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Last Update

16/07/26

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