New Holland Rustler 120, and Rustler 125 Service Manual — CLC103700628

About this manual

New Holland published this Service Manual for Rustler 120 and Rustler 125. It is intended for maintenance, source-supported service, and source-supported repair, where those subjects appear in the source publication.

Use the Manual Contents below to check that the exact maintenance, inspection, service, or repair procedure you need is included in this publication.

Manual details

Manufacturer

New Holland

Manual type

Service Manual

Models

Rustler 120 and Rustler 125

Model-specific applicability

Rustler 125: Gasoline vehicle; Rustler 120: Diesel vehicle

Document number

CLC103700628

Edition/revision code

1109B0110A

Publication year

2010

Language

English

Page count

436

Product highlights

Electrical systems

The manual includes wiring diagrams, electrical troubleshooting, and pinouts.

Maintenance

The manual includes a maintenance schedule and a lubrication chart.

Manual contents

Use these source headings to locate the task or system you need in the PDF.

• Section 1 - Safety — p. 17
  • Safety Details — p. 17
  • General Warning — p. 18
    • Disabling The Vehicle — p. 20
    • Disconnecting The Battery — p. 20
    • Connecting The Battery — p. 20
• Section 2 - Vehicle Specifications — p. 21
• Section 3 - General Information — p. 23
  • General Information — p. 23
  • Model Identification — p. 24
    • Identification Numbers — p. 24
  • Storage — p. 26
    • Preparing the Vehicle for Extended Storage — p. 26
    • Returning the Stored Vehicle to Service — p. 27
  • Using A Booster Battery (Jump Starting) — p. 28
• Section 4 - Body and Trim — p. 31
  • Cleaning the Vehicle — p. 31
    • Seat Cleaning — p. 31
  • Front Body Repair — p. 32
    • Light Scratches — p. 32
    • Abrasions and Haze — p. 32
    • Large Scratches and Abrasions — p. 32
  • Front Body Components — p. 33
    • Instrument Panel Removal — p. 33
    • Instrument Panel Installation — p. 33
    • Front Fascia Removal — p. 34
    • Front Fascia Installation — p. 34
    • Hood Removal — p. 34
    • Hood Installation — p. 34
    • Center Cowl Panel Removal — p. 34
    • Center Cowl Panel Installation — p. 35
    • Side Cowl Panel (Fender) Removal — p. 35
    • Side Cowl Panel (Fender) Installation — p. 35
    • Front Fender Flare Removal — p. 36
    • Front Fender Flare Installation — p. 36
  • Roll-Over Protective Structure (ROPS) — p. 36
    • ROPS Removal — p. 36
    • ROPS Installation — p. 38
  • Seat — p. 39
    • Seat Removal — p. 39
    • Seat Adjustment — p. 39
    • Seat Installation — p. 39
    • Seat Support Removal — p. 40
    • Seat Support Installation — p. 40
  • Safety Belts — p. 40
    • Safety Belt Removal — p. 40
    • Safety Belt Installation — p. 41
  • Cargo Bed - Electric Lift — p. 41
    • Testing the Bed Lift Motor — p. 41
    • Bed Lift Motor Removal — p. 41
    • Bed Lift Motor Installation — p. 42
    • Cargo Bed Removal — p. 42
    • Cargo Bed Installation — p. 42
  • Cargo Bed - Manual Lift — p. 43
    • Cargo Bed Removal — p. 43
    • Cargo Bed Installation — p. 43
  • Rear Fender — p. 45
    • Rear Fender Removal — p. 45
    • Rear Fender Installation — p. 45
• Section 5 - Accelerator and Brake Pedal Assemblies — p. 47
  • Accelerator Pedal — p. 47
    • Accelerator Pedal Removal — p. 47
    • Accelerator Pedal Installation — p. 48
    • Accelerator Pedal and RPM Adjustment — p. 48
  • Brake Pedal — p. 49
    • Brake Pedal Removal — p. 49
    • Brake Pedal Installation — p. 49
    • Brake Pedal Adjustment — p. 49
  • Park Brake Pedal — p. 50
    • Park Brake Pedal Assembly Removal — p. 50
    • Park Brake Pedal Assembly Installation — p. 50
• Section 6 - Hydraulic and Park Brake Systems — p. 53
  • Brake System Inspection — p. 53
  • Brake System Troubleshooting — p. 55
  • Brake Pads and Caliper — p. 58
    • Front Brake Pad and Caliper Removal — p. 58
    • Front Brake Pad and Caliper Installation — p. 59
    • Rear Brake Pad and Caliper Removal — p. 60
    • Rear Brake Pad and Caliper Installation — p. 61
  • Brake Disc and Hub — p. 63
    • Front Wheel Disc and Hub Removal — p. 63
    • Front Wheel Disc and Hub Installation — p. 67
    • Rear Wheel Disc Removal — p. 68
    • Rear Wheel Disc Installation — p. 69
  • Hydraulic Line Replacement — p. 70
    • Front Brake Line Removal — p. 70
    • Front Brake Line Installation — p. 70
    • Rear Brake Line Removal — p. 71
    • Rear Brake Line Installation — p. 72
  • Master Cylinder and Reservoir — p. 73
    • Filling the Hydraulic System — p. 73
    • Master Cylinder Removal — p. 73
    • Master Cylinder Installation — p. 74
  • Bleeding the Hydraulic Brake System — p. 74
    • Bleeding Brakes on a DOT 5 Fluid Filled System — p. 74
    • Purging the Hydraulic System — p. 76
  • Park Brake System — p. 77
    • Park Brake Adjustment - At Rear Calipers — p. 77
    • Park Brake Cable Adjustment — p. 77
    • Park Brake Wheel Cables — p. 78
    • Front Park Brake Cable Removal — p. 79
    • Front Park Brake Cable Installation — p. 80
    • Park Brake Equalizer Removal — p. 80
    • Park Brake Equalizer Installation — p. 81
• Section 7 - Steering and Front Suspension — p. 83
  • Steering Wheel — p. 83
    • Steering Wheel Removal — p. 83
    • Steering Wheel Installation — p. 84
  • Steering Column — p. 84
    • Steering Column Removal — p. 84
    • Steering Column Installation — p. 85
  • Rack and Pinion — p. 85
    • Rack and Pinion Removal — p. 85
    • Rack and Pinion Installation — p. 86
    • Rack and Pinion Disassembly — p. 87
    • Rack and Pinion Assembly — p. 91
  • Front Suspension — p. 93
    • Wheel Alignment — p. 93
  • Front Suspension Components — p. 95
    • Steering Upright Removal — p. 95
    • Upper A-Arm Removal — p. 96
    • Upper A-Arm Installation — p. 98
    • Lower A-Arm Removal — p. 98
    • Lower A-Arm Installation — p. 99
    • Front Coil-Over Shock Absorber Removal — p. 100
    • Front Coil-Over Shock Absorber Installation — p. 101
    • Steering Upright Installation — p. 101
• Section 8 - Wheels and Tires — p. 103
  • General Information — p. 103
  • Wheels — p. 104
    • Wheel Removal — p. 104
    • Wheel Installation — p. 104
  • Tires — p. 104
    • Tire Removal — p. 104
    • Tire Installation — p. 105
• Section 9 - Rear Suspension — p. 107
  • Rear Coil-Over Shock Absorber — p. 107
  • Swing Arms — p. 108
    • Swing Arm Removal — p. 108
    • Swing Arm Installation — p. 109
• Section 10 - Periodic Maintenance — p. 111
  • Periodic Service Schedule — p. 111
  • Periodic Lubrication Schedule — p. 114
  • Brake Fluid Reservoir — p. 116
    • Brake Fluid — p. 116
  • Engine Oil — p. 116
    • Oil Pressure - Gasoline Engine — p. 117
    • Engine Oil Level Check — p. 117
    • Engine Oil and Filter Change — p. 117
    • Oil Viscosity — p. 121
  • Spark Plugs — p. 121
    • Spark Plug Cleaning And Inspection — p. 121
    • Spark Plug Gap Inspection — p. 121
  • Gearcase Lubrication — p. 122
    • Lubrication Level Check for Front Differential, Transmission, and Rear Differential — p. 122
    • Lubrication Change for Front Differential, Transmission, and Rear Differential — p. 122
  • Engine Coolant - Diesel Vehicles — p. 123
    • Engine Coolant Level Check — p. 123
  • Fueling Instructions — p. 124
    • Draining Water from Fuel Filter — p. 125
  • Battery — p. 126
• Section 11a - Troubleshooting and Electrical System: Gasoline Vehicles — p. 127
  • Troubleshooting Guide — p. 127
  • Wiring Diagram — p. 132
  • Test Procedures — p. 134
    • Index of Test Procedures — p. 134
• Section 11b - Troubleshooting and Electrical System: Diesel Vehicles — p. 167
  • Troubleshooting Guide — p. 167
  • Wiring Diagram — p. 172
  • Test Procedures — p. 174
    • Index of Test Procedures — p. 174
• Section 12a - Electrical Components: Gasoline Vehicles — p. 213
  • Starter and Starter Solenoid — p. 213
  • Relays — p. 213
  • Neutral Switch — p. 214
  • Carburetor Solenoid — p. 214
  • Carburetor Heater — p. 215
  • Voltage Regulator — p. 216
  • Warning Lights — p. 217
  • Fuel Gauge/Hour Meter — p. 218
  • Key Switch — p. 219
  • 12-Volt Accessory Receptacle — p. 220
  • Bed Lift Switch — p. 221
  • Bed Lift Circuit Breaker — p. 221
  • Light Switch — p. 222
  • Fuse — p. 222
  • Reverse Warning Buzzer (If Equipped) — p. 223
  • Reverse Warning Buzzer Limit Switch (If Equipped) — p. 224
  • Front Differential Limit Switch — p. 225
  • Fuel Level Sending Unit — p. 226
  • Ignition Coil and Charge Coil — p. 226
  • Oil Pressure Sensor — p. 227
  • Headlights — p. 227
  • Wire Harness Diodes — p. 228
  • Battery — p. 228
    • General Information — p. 229
• Section 12b - Electrical Components: Diesel Vehicles — p. 233
  • Starter and Starter Solenoid — p. 233
  • Relays — p. 233
  • Neutral Switch — p. 234
  • Fuel Solenoid — p. 234
  • 60-Amp Fusible Link — p. 235
  • Warning Lights — p. 236
  • Fuel Gauge/Hour Meter — p. 238
  • Key Switch — p. 238
  • 12-Volt Accessory Receptacle — p. 239
  • Bed Lift Switch — p. 240
  • Bed Lift Circuit Breaker — p. 240
  • Light Switch — p. 240
  • Fuse — p. 241
  • Reverse Warning Buzzer (If Equipped) — p. 242
  • Reverse Warning Buzzer Limit Switch (If Equipped) — p. 243
  • Front Differential Limit Switch — p. 244
  • Fuel Level Sending Unit — p. 245
  • Alternator — p. 245
  • Oil Pressure Sensor — p. 247
  • Headlights — p. 247
  • Thermostat Switch — p. 248
  • Fan — p. 250
  • Wire Harness Diodes — p. 251
  • Battery — p. 252
    • General Information — p. 252
• Section 13a - Gasoline Engine, Muffler, Fuel System, and Clutches — p. 257
  • Gasoline Engine — p. 257
    • Engine Removal — p. 257
    • Engine Installation — p. 259
    • Oil Filter Hoses — p. 261
  • Exhaust System — p. 262
    • Muffler Removal — p. 262
    • Intermediate Pipe Removal — p. 263
    • Intermediate Pipe Installation — p. 263
    • Muffler Installation — p. 264
  • Fuel System — p. 265
    • Fuel Lines — p. 265
    • Fuel Filter — p. 267
    • Fuel Pump — p. 267
    • Carburetor — p. 267
    • Fuel Level Sending Unit — p. 268
    • Fuel Tank — p. 272
    • Carbon Canister — p. 274
    • Fuel Shut-Off Valve — p. 276
  • Engine Control Linkages — p. 277
    • Accelerator Cable — p. 277
    • Choke Cable — p. 279
    • Engine Governor Arm — p. 281
    • Engine RPM Adjustment — p. 281
  • Air Intake System — p. 282
    • Air Filter Replacement — p. 282
    • Air Canister Removal — p. 283
    • Air Canister Installation — p. 283
    • Air Filter Intake Hose Removal — p. 284
    • Air Filter Intake Hose Installation — p. 284
    • Air Filter Outlet Hose Removal — p. 285
    • Air Filter Outlet Hose Installation — p. 285
  • Clutches — p. 286
    • Clutch Troubleshooting — p. 286
    • Drive Belt — p. 287
    • Drive Clutch — p. 288
    • Driven Clutch — p. 293
    • Clutch Cover — p. 296
• Section 13b - Diesel Engine, Muffler, Fuel System, and Clutches — p. 299
  • Diesel Engine — p. 299
    • Engine Removal — p. 299
    • Engine Installation — p. 301
  • Exhaust System — p. 303
    • Muffler Removal — p. 303
    • Intermediate Pipe Removal — p. 303
    • Manifold Pipe Removal — p. 304
    • Manifold Pipe Installation — p. 304
    • Intermediate Pipe Installation — p. 304
    • Muffler Installation — p. 305
  • Fuel System — p. 306
    • Fuel Lines — p. 306
    • Bleeding Air From Fuel System — p. 307
    • Fuel Filter Replacement — p. 307
    • Fuel Pump — p. 309
    • Fuel Level Sending Unit — p. 309
    • Fuel Tank — p. 313
  • Engine Control Linkages — p. 316
    • Accelerator Cable — p. 316
    • Engine RPM Adjustment — p. 318
  • Air Intake System — p. 320
    • Air Filter Replacement — p. 320
    • Air Canister Removal — p. 321
    • Air Canister Installation — p. 322
    • Air Filter Intake Hose Removal — p. 322
    • Air Filter Intake Hose Installation — p. 323
    • Air Filter Outlet Hose Removal — p. 323
    • Air Filter Outlet Hose Installation — p. 323
  • Clutches — p. 324
    • Clutch Troubleshooting — p. 324
    • Drive Belt — p. 325
    • Drive Clutch — p. 326
    • Driven Clutch — p. 330
    • Clutch Cover — p. 332
• Section 14 - Drivetrain Components — p. 335
  • Half Shafts — p. 335
    • Half Shaft Removal — p. 335
    • Half Shaft Installation — p. 337
  • Front Differential — p. 338
    • Front Differential Removal — p. 338
    • Front Differential Installation — p. 340
  • Front Driveshaft — p. 340
    • Front Driveshaft Removal — p. 340
    • Front Driveshaft Installation — p. 341
  • Rear Receiver Hitch — p. 341
    • Rear Receiver Hitch Removal — p. 341
    • Rear Receiver Hitch Installation — p. 341
  • Rear Axle — p. 342
    • Rear Axle Removal — p. 342
    • Rear Axle Installation — p. 344
  • Rear Driveshaft — p. 345
    • Rear Driveshaft Removal — p. 345
    • Rear Driveshaft Installation — p. 346
  • Transmission — p. 346
    • Transmission Removal — p. 346
    • Transmission Installation — p. 348
    • Forward/Reverse Shifter Cable — p. 349
    • Forward/Reverse Shifter Handle — p. 352
  • Rear Differential and Axle Shafts — p. 352
    • Rear Differential and Axle Shaft Removal — p. 352
    • Rear Differential and Axle Shaft Installation — p. 354
    • Rear Wheel Bearings — p. 354
• Section 15 - Radiator and Coolant System (Diesel) — p. 357
  • General Information — p. 357
    • Engine Coolant Level Check — p. 357
    • Engine Coolant Change — p. 357
  • Coolant Reservoir — p. 359
    • Coolant Reservoir Removal — p. 359
    • Coolant Reservoir Installation — p. 360
  • Radiator — p. 360
    • Radiator Removal — p. 360
    • Radiator Installation — p. 361
  • Coolant Pipe Weldment — p. 362
    • Coolant Pipe Weldment Removal — p. 362
    • Coolant Pipe Weldment Installation — p. 362
  • Fan — p. 363
    • Fan Removal — p. 363
    • Fan Installation — p. 363
• Section 16 - Transmission — p. 365
  • General Information — p. 365
  • Service Fixture — p. 365
  • Transmission Removal — p. 366
  • Transmission Disassembly — p. 366
    • Input Shaft Disassembly — p. 372
    • Input Shaft Assembly — p. 372
    • Intermediate Shaft Disassembly — p. 372
    • Output Shaft Disassembly — p. 376
    • Shifter Shaft Removal — p. 377
    • Shifter Shaft Installation — p. 378
    • Case Inspection — p. 378
    • Shaft Seal Removal — p. 379
    • Shaft Seal Installation — p. 379
    • Output Shaft Assembly — p. 379
    • Intermediate Shaft Assembly — p. 382
    • Intermediate and Output Shaft Assembly — p. 386
  • Transmission Assembly — p. 387
  • Transmission Installation — p. 391
• Section 17 - Front Differential — p. 393
  • General Information — p. 393
  • Axle Half Shaft Removal — p. 393
  • Front Differential Removal — p. 394
    • Tools Required For This Section — p. 395
  • Front Differential Coil And Output Cover — p. 395
    • Coil and Output Cover Removal — p. 395
    • Coil and Output Cover Installation — p. 398
  • Front Differential — p. 400
    • Front Differential Disassembly — p. 400
    • Front Differential Assembly — p. 406
  • Front Differential Installation — p. 410
  • Axle Half Shaft Installation — p. 410
• Section 18 - Rear Differential — p. 411
  • General Information — p. 411
  • Axle Shafts and Differential Removal — p. 412
  • Rear Differential Disassembly — p. 412
    • Pinion Gear Removal — p. 414
    • Ring Gear Removal — p. 416
    • Clutch Carrier — p. 417
    • Clutch Components — p. 417
    • Ring Gear Installation — p. 419
    • Pinion Gear Installation — p. 419
    • Rear Differential Assembly — p. 420
  • Axle Shafts and Differential Installation — p. 421
    • a-arm, lower — p. 423
    • a-arm, upper — p. 423
    • accelerator — p. 423
    • air canister (diesel vehicles) — p. 423
    • air canister (gasoline vehicles) — p. 423
    • air filter (diesel vehicles) — p. 423
    • air filter (gasoline vehicles) — p. 423
    • alternator (diesel vehicles) — p. 423
    • antifreeze — p. 423
    • axle half shaft — p. 423
    • axle shaft and differential — p. 423
    • axle, rear — p. 423
    • ball joint, lower — p. 423
    • ball joint, upper — p. 423
    • battery (diesel vehicles) 12b-20 — p. 423
    • battery (gasoline vehicles) 12a-16 — p. 423
    • bed lift circuit breaker (diesel vehicles) — p. 423
    • bed lift circuit breaker (gasoline vehicles) — p. 423
    • bed lift motor — p. 423
    • bed lift motor (diesel vehicles) — p. 423
    • bed lift motor (gasoline vehicles) — p. 423
    • bed lift switch (diesel vehicles) — p. 423
    • bed lift switch (gasoline vehicles) — p. 423
    • bed, cargo — p. 424
    • belt, drive — p. 424
    • belt, seat — p. 424
    • body, front — p. 424
    • box bed — p. 424
    • brakes — p. 424
    • cable, accelerator — p. 424
    • cable, forward/reverse — p. 424
    • camber — p. 424
    • carbon canister (gasoline vehicles) — p. 424
    • carburetor (gasoline vehicles) — p. 424
    • carburetor heater (gasoline vehicles) — p. 424
    • carburetor heater relay (gasoline vehicles) — p. 424
    • carburetor solenoid (gasoline vehicles) — p. 424
    • cargo bed — p. 424
    • CAUTION — p. 424
    • charge coil (gasoline vehicles) 12a-14 — p. 424
    • choke cable (gasoline vehicles) — p. 424
    • circuit breaker, bed lift (diesel vehicles) — p. 424
    • circuit breaker, bed lift (gasoline vehicles) — p. 425
    • cleaning — p. 425
    • clutch and ring gear — p. 425
    • clutch carrier — p. 425
    • clutch inner cover (diesel vehicles) — p. 425
    • clutch inner cover (gasoline vehicles) — p. 425
    • clutch outer cover (diesel vehicles) — p. 425
    • clutch outer cover (gasoline vehicles) — p. 425
    • clutch, drive — p. 425
    • clutch, driven — p. 425
    • coil and output cover — p. 425
    • coil, charge (gasoline vehicles) 12a-14 — p. 425
    • coil, ignition (gasoline vehicles) 12a-14 — p. 425
    • column, steering — p. 425
    • coolant reservoir (diesel vehicles) — p. 425
    • coolant temperature warning light circuit (diesel vehicles) — p. 425
    • coolant, engine (diesel vehicles) — p. 425
    • DANGER — p. 425
    • differential, front — p. 425
    • differential, rear — p. 425
    • diode, wire harness (diesel vehicles) — p. 425
    • diode, wire harness (gasoline vehicles) — p. 425
    • drive belt (diesel vehicles) — p. 425
    • drive belt (gasoline vehicles) — p. 425
    • drive clutch (diesel vehicles) 13b-26 — p. 425
    • drive clutch (gasoline vehicles) 13a-30 — p. 425
    • driven clutch (diesel vehicles) 13b-26 — p. 426
    • driven clutch (gasoline vehicles) 13a-30 — p. 426
    • driveshaft, front — p. 426
    • driveshaft, rear — p. 426
    • engine (diesel vehicles) — p. 426
    • engine (gasoline vehicles) — p. 426
    • engine governor arm — p. 426
    • engine oil — p. 426
    • exhaust system (diesel vehicles) — p. 426
    • exhaust system (gasoline vehicles) — p. 426
    • fan motor (diesel vehicles) — p. 426
    • fan relay (diesel vehicles) — p. 426
    • fender, front — p. 426
    • fender, rear — p. 426
    • fluid, brake 10-6 — p. 426
    • forward/reverse cable — p. 426
    • forward/reverse shifter handle — p. 426
    • front differential — p. 426
    • front drive gearcase coil (diesel vehicles) — p. 426
    • front drive gearcase coil (gasoline vehicles) — p. 426
    • front driveshaft — p. 426
    • fuel filter (diesel vehicles) — p. 426
    • fuel filter (gasoline vehicles) 13a-11 — p. 426
    • fuel filter, secondary (diesel vehicles) — p. 426
    • fuel gauge/hour meter (diesel vehicles) — p. 426
    • fuel gauge/hour meter (gasoline vehicles) — p. 426
    • fuel level sending unit (diesel vehicles) — p. 426
    • fuel level sending unit (gasoline vehicles) — p. 426
    • fuel pump (diesel vehicles) — p. 427
    • fuel pump (gasoline vehicles) 13a-11 — p. 427
    • fuel shut-off valve (gasoline vehicles) 13a-20 — p. 427
    • fuel solenoid (diesel vehicles) — p. 427
    • fuel system (diesel vehicles) 13b-8 — p. 427
    • fuel system (gasoline vehicles) 13a-9 — p. 427
    • fuel tank (diesel vehicles) — p. 427
    • fuel tank (gasoline vehicles) — p. 427
    • fueling instructions 10-14 — p. 427
    • fuse (diesel vehicles) — p. 427
    • fuse (gasoline vehicles) — p. 427
    • fusible link (diesel vehicles) — p. 427
    • gearcase — p. 427
    • gearcase coil — p. 427
    • glow plug circuit (diesel vehicles) — p. 427
    • governor arm, engine (gasoline vehicles) — p. 427
    • ground cables (diesel vehicles) — p. 427
    • ground cables (gasoline vehicles) — p. 427
    • ground wire, carburetor 13a-11 — p. 427
    • half shaft — p. 427
    • handle, forward/reverse shifter — p. 427
    • headlight (diesel vehicles) — p. 427
    • headlight (gasoline vehicles) — p. 427
    • hitch, receiver — p. 427
    • hydrometer test (diesel vehicles) 11b-9 — p. 427
    • hydrometer test (gasoline vehicles) 11a-9 — p. 427
    • ignition (gasoline vehicles) — p. 427
    • ignition coil (gasoline vehicles) 12a-14 — p. 427
    • input shaft — p. 427
    • input shaft seal — p. 427
    • inspection — p. 427
    • instrument panel — p. 428
    • intake hose, air (diesel vehicles) — p. 428
    • intake hose, air (gasoline vehicles) — p. 428
    • intermediate and output shaft — p. 428
    • intermediate shaft — p. 428
    • jetting, carburetor (gasoline vehicles) 13a-12 — p. 428
    • key switch (diesel vehicles) — p. 428
    • key switch (gasoline vehicles) — p. 428
    • kill circuit, engine (gasoline vehicles) — p. 428
    • kill wire, engine (gasoline vehicles) — p. 428
    • lubrication — p. 428
    • maintenance — p. 428
    • manifold (diesel vehicles) — p. 428
    • mechanical fuel pump (diesel vehicles) — p. 428
    • muffler — p. 428
    • muffler (diesel vehicles) — p. 428
    • muffler (gasoline vehicles) — p. 428
    • neutral switch (diesel vehicles) — p. 428
    • neutral switch (gasoline vehicles) — p. 428
    • oil filter — p. 428
    • oil warning light, low (diesel vehicles) — p. 428
    • oil warning light, low (gasoline vehicles) — p. 428
    • oil, engine 10-6 — p. 428
    • outlet hose, air (diesel vehicles) — p. 428
    • outlet hose, air (gasoline vehicles) — p. 428
    • output shaft — p. 429
    • panel, instrument — p. 429
    • park brake — p. 429
    • pedal, accelerator — p. 429
    • pedal, brake — p. 429
    • periodic lubrication schedule 10-4 — p. 429
    • periodic service schedule 10-1 — p. 429
    • pinion gear — p. 429
    • pump, fuel (diesel vehicles) — p. 429
    • pump, fuel (gasoline vehicles) 13a-11 — p. 429
    • pump, fuel, mechanical (diesel vehicles) — p. 429
    • rack and pinion — p. 429
    • radiator (diesel vehicles) — p. 429
    • rear axle — p. 429
    • rear differential — p. 429
    • rear driveshaft — p. 429
    • rear wheel bearing — p. 429
    • receiver hitch — p. 429
    • relay, accessory (diesel vehicles) — p. 429
    • relay, accessory (gasoline vehicles) — p. 429
    • relay, differential (diesel vehicles) — p. 429
    • relay, differential (gasoline vehicles) — p. 429
    • relay, start (diesel vehicles) — p. 429
    • relay, start (gasoline vehicles) — p. 429
    • reservoir, coolant — p. 429
    • reverse buzzer (diesel vehicles) — p. 429
    • reverse buzzer (gasoline vehicles) — p. 429
    • ring gear — p. 430
    • ROPS (roll-over protective structure) — p. 430
    • RPM adjustment (diesel vehicles) — p. 430
    • RPM adjustment (gasoline vehicles) — p. 430
    • safety — p. 430
    • safety belt — p. 430
    • seat — p. 430
    • seat belt — p. 430
    • seat frame — p. 430
    • serial number, vehicle 3-2 — p. 430
    • service schedule — p. 430
    • service tools — p. 430
    • shaft seal — p. 430
    • shifter shaft — p. 430
    • shock absorber — p. 430
    • solenoid, fuel (diesel vehicles) — p. 430
    • spark plug (gasoline vehicles) — p. 430
    • specifications — p. 430
    • start relay (diesel vehicles) — p. 430
    • start relay (gasoline vehicles) — p. 430
    • starter control circuit (diesel vehicles) — p. 430
    • starter control circuit (gasoline vehicles) — p. 430
    • steering — p. 430
    • steering column — p. 430
    • steering upright — p. 430
    • steering wheel — p. 430
    • storage — p. 430
    • suspension, front — p. 430
    • suspension, rear — p. 431
    • switch, bed lift (diesel vehicles) — p. 431
    • switch, bed lift (gasoline vehicles) — p. 431
    • switch, neutral (diesel vehicles) — p. 431
    • switch, neutral (gasoline vehicles) — p. 431
    • 12-volt accessory receptacle (diesel vehicles) — p. 431
    • 12-volt accessory receptacle (gasoline vehicles) — p. 431
    • test procedures (diesel vehicles) — p. 431
    • test procedures (gasoline vehicles) — p. 431
    • test procedures, index of (diesel vehicles) 11b-8 — p. 431
    • test procedures, index of (gasoline vehicles) 11a-8 — p. 431
    • thermostat switch (diesel vehicles) — p. 431
    • throttle — p. 432
    • tire — p. 432
    • tools — p. 432
    • torque converter (diesel vehicles) 13b-26 — p. 432
    • torque converter (gasoline vehicles) 13a-30 — p. 432
    • transmission — p. 432
    • troubleshooting — p. 432
    • v-belt (diesel vehicles) — p. 432
    • voltage regulator (gasoline vehicles) — p. 432
    • WARNING — p. 432
    • wheel — p. 432
    • wheel bearing — p. 432
    • wheel, steering — p. 432
    • wire continuity (diesel vehicles) — p. 432
    • wire continuity (gasoline vehicles) — p. 432
    • wire harness diode (diesel vehicles) — p. 432
    • wire harness diode (gasoline vehicles) — p. 432
    • wiring diagram (diesel vehicles) 11b-6 — p. 432
    • wiring diagram (gasoline vehicles) 11a-6 — p. 432

Capabilities

The source outline indexes servicing instructions, repair procedures, checking and adjustment, inspection, troubleshooting, replacement procedures, disassembly and assembly, and maintenance. Use these source-backed headings to locate the applicable service or repair topic in the source PDF, then confirm model-specific notes, specifications, illustrations, and operating conditions at the relevant page before carrying out service or repair work.

Keep the source's safety sequence, prerequisite steps, labels, units, configuration notes, and footnotes with the selected task; do not apply an isolated value outside the conditions stated in the manual.

Technical reference

Reference tables include fluid specifications for service specifications, limits, adjustment and repair reference data. Use the values and conditions in the PDF for the applicable model and procedure.

• Fluid reference: fluid specifications.

Delivery

This manual is supplied as a digital PDF file and is available for instant download after purchase. No physical media is shipped.

References

New Holland Service Manual for Vehicle, document code CLC103700628, PDF edition.