Kubota SVL95-2S Workshop Manual

Overview

This is the Kubota Workshop Manual for the SVL95-2S (document code RY911-31030, 2022 edition). It provides service and repair procedures for Kubota SVL95-2S compact track loader. Powered by the Kubota D1703, V3800 engine.

Manual Details and Coverage

Manufacturer: Kubota
Models: SVL95-2S
Equipment type: Compact Track Loader
Manual type: Workshop Manual
Document code: RY911-31030
Publication year: 2022
Language: English
Page count: 529
Format: PDF

The manual is structured as follows. Page references correspond to the original PDF pagination.

1. INFORMATION

SAFETY FIRST (1-1)
Precautions before working on the equipment (1-2)
Be ready for an emergency (1-2)
Precautions before working on the equipment (1-3)
Starting the machine safely (1-3)
Keep away from fire (1-4)
Processing waste liquid (1-4)
- Affixing positions of safety labels (1-5)
- Maintenance of safety labels (1-10)

2. GENERAL

WORK PRECAUTIONS (2-1)
- Using plumber's tape (2-1)
- Replacing O-rings (2-1)
- Replacing the oil seal (2-1)
- Replacing the floating seal (2-1)
- Replacing the floating seal (2-2)
- Assemble the snap ring (2-2)
- How to insert a spring pin (2-2)
- Apply threadlock (2-2)
- Tightening bolts and nuts (2-3)
- Assembly of hydraulic hoses (2-3)
- Assemble elbow with seat (2-3)
- Installing and removing quick hoses (2-3)
Wiring (2-4)
Fuse (2-5)
Connector (2-6)
- Screws, bolts, nuts (2-7)
- Stud bolt (2-8)
- Hydraulic hose uni (2-7)
- Hydraulic hose union nuts (2-8)
- Hydraulic hose tapered screw (2-8)
- Elbow with seat, Lock Nut (straight screw) of adapter with O-ring (2-8)
- Adapter (tapered screw) (2-9)
- Screw-type hose clamp (type 1) (2-9)
- Screw-type hose clamp (type 2) (2-9)
OVERVIEW OF THE EQUIPMENT (2-11)
- Maintenance intervals (2-17)
- Cleaning and replacing the front w (2-17)
- Cleaning and replacing the front window roller (2-21)
- Lubricant quantity (2-23)
- Recommended lubricants (2-24)
- Checking and refilling hydraulic oil (2-26)
- Checking, draining and refilling the DEF (2-26)
- Handling the DEF/AdBlue (2-27)
SPECIAL TOOLS AND KITS (2-31)

3. MACHINE

SERVICING (3-1)
- Lock mechanism (3-2)
  - Cabin lock safety mechanism (3-2)
  - Rear bonnet lock of the safety mechanism (3-2)
  - Lift arm stopper safety mechanism (3-3)
Removing/Installing cabin (3-3)
- Collecting the refrigerant gas (3-4)
  - Draining the coolant (3-4)
  - Removing the cabin (3-4)
  - Removing the cabin (3-4)
- Armrest parts drawing (3-7)
- Seat and seat belt parts drawing (3-8)
- Assembling the front window (3-8)
  - Assembling window parts (3-8)
  - Assembling the front window linkage (3-12)
  - Assembling the front window frame (3-13)
- Front window components (3-16)
- Removing/Installing the upper window (3-18)
  - Removing the upper window (3-18)
  - Installing the upper window (3-18)
- Removing/Installing the rear window (3-19)
  - Installing the rear window trim (3-19)
  - Installing the glass for rear window (3-19)
- Removing/Installing the side window (3-20)
  - Removing the side window (3-20)
- Side window parts drawing (3-21)
- Removing/Installing the lift arm / linkage (3-22)
  - Removing the cabin (3-22)
  - Installing the vacuum pump (3-22)
  - Rear bonnet lock (3-22)
  - Removing the lift arm (3-22)
  - Removing the linkage (3-24)
- Quick hitch parts drawing (3-24)
- Quick hitch parts drawing (3-25)
  - Mechanical quick hitch parts drawing (3-25)
  - Hydraulic quick hitch parts drawing (3-26)
- Removing/Installing the accelerator pedal (3-27)
  - Removing the accelerator pedal (3-27)
- Accelerator pedal parts drawing (3-27)
- Removing/Installing the rear bonnet/rear cover (3-27)
  - Removing the rear bonnet (3-27)
  - Collecting the refrigerant gas (3-28)
  - Removing the rear cover (3-28)
- Rear bonnet parts drawing (3-30)
- Rear cover parts drawing (3-31)
  - Rear cover parts drawing (Open cab model) (3-31)
  - Rear cover parts drawing (Closed cab model) (3-32)
- Removing/Installing the radiator (3-33)
  - Draining the coolant (3-33)
  - Removing the battery (3-33)
  - Installing the vacuum pump (3-34)
  - Removing the radiator (3-34)
- Radiator parts drawing (3-35)
- Removing/Installing the rubber crawler (3-38)
  - Removing the rubber crawlers (3-38)
- Rubber crawler parts drawing (3-38)
- Rubber crawler parts drawing (3-39)
- Front idler, tension spring, and grease cylinder parts drawing (3-39)
- Front idler components (3-40)
- Tension spring components (3-40)
- Grease cylinder components (3-40)
- Track roller parts drawing (3-41)
- Track roller components (3-41)
- Rear idler parts drawing (3-42)
- Rear idler components (3-42)
- Pins, bushing and shims list (3-43)

4. ENGINE

MECHANISM (4-1)
- Engine control system general description (4-9)
- Common rail system general description (4-11)
- EGR system general description (4-12)
- Supercharger system general description (4-13)

9. DPF (4-14)

DPF general description (4-14)
DPF output limit and warning lamp (4-15)
- SCR system general description (4-16)
- SCR output limit and warning lamp (4-17)
  - Diesel Exhaust Fluid (DEF/AdBlue) level in SCR (4-17)
  - DEF/AdBlue concentration and quality (4-18)
  - SCR defrost control (4-19)
  - DEF/AdBlue pump (Tampering) (4-20)
  - SCR system error (Tampering) (4-21)
  - SCR system error (Derating) (4-22)
SERVICING (4-23)
- Removing/Installing the intercooler (4-23)
  - Removing and installing the intercooler (4-23)
- Intercooler parts drawing (4-25)
- Air cleaner parts drawing (4-27)
- Removing/Installing the SCR muffler (4-28)
  - Removing the intercooler (4-28)
  - Removing the SCR muffler (4-28)
  - Installing the SCR muffler (4-29)
- SCR muffler pipe parts drawing (4-32)
- Removing/Installing the DPF muffler (4-32)
  - Removing the intercooler (4-32)
  - Removing the SCR muffler (4-33)
  - Remo (4-32)
  - Removing the DPF muffler (4-33)
- Removing/Installing the engine (4-35)
  - Removing the cabin (4-35)
  - Removing the battery (4-35)
  - Draining fuel (4-36)
  - Removing the radiator (4-36)
  - Removal of the air cleaner (4-37)
  - Removing the intercooler (4-37)
  - Removing the HST pump (4-38)
  - Removing the SCR muffler (4-38)
  - Removing the engine (4-38)
- Engine parts drawing (4-41)
  - Engine mount parts drawing (4-41)
  - Oil separator parts drawing (4-43)
  - Muffler bracket parts drawing (4-41)
  - Muffler bracket parts drawing (4-44)
- Removing/Installing the fuel tank (4-45)
  - Cabin lock (4-45)
  - Draining fuel (4-45)
  - Removing the step (4-45)
  - Removing the fuel tank (4-46)
- Testing (4-47)
  - Measuring engine compression pressure (4-47)
- Fuel tank parts drawing (4-49)
- Fuel pump parts drawing (4-50)
- Fuel hose route (4-51)
- Removing/Installing the DEF tank (4-52)
  - Removing the radiator (4-52)
  - Removing the DEF tank (4-52)
  - Removing the DEF tank (4-52)
- DEF tank parts drawing (4-54)
- Urea hose route (4-55)
- DEF/AdBlue pump parts drawing (4-56)
Coolant valve parts drawing (4-57)
- Coolant valve parts drawing (Open cab model) (4-57)
  - Coolant valve parts drawing (Closed cab model) (4-57)

5. HYDRAULIC EQUIPMENT

MECHANISM (5-1)
- HST Pump specifications (5-2)
- HST Pump functions and structures (5-3)
  - HST pump working principles (5-3)
- Piston pump specifications (5-5)
- Piston pump functions and structures (5-6)
  - Piston pump working principles (5-6)
  - Piston pump "Regulator" functions and structures (5-6)
  - Piston pump "Relief cut" function (5-8)
- Gear pump specifications (5-9)
Control valve specifications (5-10)
Control valve functions and structures (5-12)
- Control valve "Main relief valve" functions and structures (5-12)
  - Control valve "LS relief valve" functions and structures (5-12)
  - Control valve "Overload relief valve" functions and structures (5-13)
  - Control valve "Non-operation" hydraulic description (5-14)
  - Control valve "Lift arm down" hydraulic description (5-15)
  - Control valve "Lift arm up" hydraulic description (5-16)
  - Control valve "Bucket leveling mechanism" hydraulic description (5-17)
  - Control valve "Bucket operation" hydraulic description (5-18)
  - Control valve "AUX operation" hydraulic description (5-19)
  - Control valve "Load Sensing (flow control)" hydraulic description (5-20)
  - Control valve "Anti-Saturation" hydraulic description (5-23)
  - Control valve "Lift arm float operation" hydraulic description (5-24)
  - Control valve "Hydraulic quick hitch" hydraulic description (5-25)
- Pilot valve (Travel) specifications (5-26)
- Pilot valve (Travel) functions and structures (5-29)
  - Pilot valve (Travel) working principles (5-29)
  - Pilot valve (Shuttle
  - Pilot valve (Shuttle valve) functions (5-30)
- Pilot valve (Front operation) specifications (5-30)
- Pilot valve (working equipment operation) functions and structures (5-34)
  - Pilot valve (working equipment operation) working principles (5-34)
- Travel motor specifications (5-36)
- Travel motor functions and structures (5-37)
  - Travel motor working principles (5-37)
  - Travel motor "Reduction gear" working principles (5-37)
  - Travel motor (Flushing) hydraulic description (5-38)
  - Travel motor "Parking brake" working principles (5-39)
  - Travel motor "Travel speed shift" working principles (5-39)
- Travel system (5-40)
  - Travel system "Forward" hydraulic description (5-40)
  - Travel system "Reverse" hydraulic description (5-41)
  - Travel system "Left swivel" hydraulic descriptio
  - Travel system "Left swivel" hydraulic description (5-42)
  - Travel system "right swivel" hydraulic description (5-43)
  - Travel system "Pivot turn (forward left)" hydraulic description (5-44)
  - Travel system "Charge circuit" hydraulic description (5-45)
  - Anti-stall function of the travel system (5-46)
- Hydraulic cylinder specifications (5-47)
- Unload valve (Travel speed shift, parking brake, work equipment) specifications (5-48)
- Unload valve (T
  - Unload valve (Travel speed shift, parking brake, work equipment) working principles (5-49)
- Solenoid valve (Anti-stall, AUX) specifications (5-50)
- Solenoid valve (Hydraulic pressure quick hitch) specifications (5-51)
SERVICING (5-53)
- Troubleshooting hydraulic for working equipment (5-53)
- Troubleshooting hydraulic for traveling (5-55)
- Hydraulic performance list (5-57)
- Hydraulic operating time (5-57)
  - Measuring the operating time for lift arm cylinder (5-57)
  - Measuring the operating time for bucket cylinder (5-57)
  - Measuring the drift for working equipment (5-58)
  - Measuring the operating time for travel motor (5-58)
  - Measuring the block performance for travel motor
  - Measuring the block performance for travel motor (5-58)
  - Measuring the travel straightness for the travel motor (5-59)
- Measuring the HST pump (5-59)
  - Measuring the flow rate for HST pump (5-59)
  - Measuring travel relief pressure for HST pump (5-60)
  - Adjusting the travel straightness for the HST pump (5-60)
  - Adjusting swash plate neutral for HST pump (5-61)
- Removing/Installing the HST pump (5-61)
  - Draining the hydraulic oil (5-62)
  - Removing the cabin (5-62)
  - Removing the step (5-62)
  - Removing the LS pump (5-64)
  - Removing the HST pump (5-64)
- Disassembling the HST pump (5-65)
  - Disassembling the shaft assembly (5-65)
  - Disassembling the cylinder block (5-65)
  - Disassembling the cylinder block (5-67)
  - Disassembling the relief valve (5-68)
  - Disassembling the servo piston (5-68)
- Assembling the HST pump (5-70)
  - Assembling the servo cylinder (5-70)
  - Assembling the relief valve (5-72)
  - Assembling the cylinder block (Engine side) (5-73)
  - Assembling the shaft (Engine side) (5-75)
  - Assembling the cylinder block (Pump side) (5-77)
  - Assembling the the shaft (Pump side) (5-77)
  - Assembling the adapter (5-79)
- HST pump components (5-80)
- Installing adapter layout for HST pump (5-84)
- Pump coupling parts drawing (5-85)
- Measuring the piston pump (5-86)
  - Measuring the flow rate for piston pump (5-86)
  - Measuring the flow rate for piston pump (5-86)
- Bleeding air from the piston pump (5-86)
- Removing/Installing the piston pump (5-87)
  - Removing the cabin (5-87)
  - Removing the step (5-87)
  - Installing the vacuum pump (5-89)
  - Removing the piston pump (5-89)
- Disassembling the piston pump (5-89)
  - Removing the gear pump (5-90)
  - Removing the valve cover (5-90)
  - Removing internal parts for piston pump (5-91)
  - Disassembling the regulator for piston pump (5-92)
- Assembling the piston pump (5-93)
  - Assembling the regulator for piston pump (5-93)
  - Assembling internal parts for piston pump (5-93)
  - Assembling valve cover for piston pump (5-96)
  - Assembling the gear pump (5-97)
- Piston pump components (5-98)
- Installing adapter layout for piston pump (5-100)
- Servicing standards of piston pump (5-101)
  - Measuring the piston clearance (5-101)
  - Measuring the play for shoe crimping section (5-101)
  - Measuring shoe thickness (5-101)
  - Measuring the length for cylinder spring (5-102)
  - Measuring the sinkage for spherical bushing (5-102)
Measuring the control valve
Measuring the control valve (5-102)
- Measuring the unload LS valve (5-102)
  - Measuring the LS relief valve (5-103)
  - Measuring the overload relief valve (5-103)
  - Adjusting the flow dividing valve (5-104)
Removing/Installing the control valve (5-104)
- Removing the cabin (5-105)
  - Installing the vacuum pump (5-105)
  - Removing/Installing the control valve (5-105)
Disassembling the control valve (5-106)
- Removing the section for control valve (5-106)
  - Removing the flow divider section for the control valve (5-108)
  - Removing the relief valve for the control valve (5-109)
  - Removing the float solenoid valve for the control valve (5-111)
Assembling the control valve (5-112)
- Assembling the section for control valve (5-112)
  - Assembling the flow divider section for control valve (5-112)
  - Assembling the flow divider section for control valve (5-114)
  - Assembling the relief valve for the control valve (5-116)
  - Assembling the float solenoid valve for the control valve (5-118)
Control valve components (5-120)
Installing adapter layout for control valve (5-123)
- Removing/Installing the travel motor (5-125)
  - Removing/Installing the rubber crawler (5-125)
  - Installing the vacuum pump (5-125)
  - Removing the travel motor (5-125)
- Disassembling the travel motor (5-126)
  - Disassembling the gear case for travel motor (5-126)
  - Disassembling the hydraulic motor for the travel motor (5-129)
- Assembling the travel motor (5-132)
  - Assembling the gear case for travel motor (5-132)
  - Assembly of travel motor (5-137)
- Travel motor components (5-132)
- Travel motor components (5-143)
- Installing adapter layout for travel motor (5-145)
- Measuring the piston pump (5-145)
  - Measuring pressure for pilot valve (5-145)
  - Measuring pressure for the pilot valve (Lift arm, bucket) (5-146)
- Disassembling the pilot valve (5-146)
  - Removing the reducing valve (5-147)
  - Disassembling the reducing valve (5-148)
- Assembling the pilot valve (5-149)
  - Assembling the reducing valve (5-149)
  - Assembling the pilot valve (5-150)
- Pilot valve components (5-152)
- Disassembling/Installing the lift arm cylinder (5-153)
  - Removing the lift arm (5-153)
  - Removing the battery (5-153)
  - Removing the lift arm cylinder (5-153)
- Disassembling the lift arm cylinder (5-154)
  - Disassembling the cylinder rod for lift arm cylinder (5-154)
  - Disassembling the cylinder head for lift arm cylinder (5-156)
- Assembling the lift arm cylinder (5-157)
  - Assembling the cylinder head for lift arm cylinder (5-157)
  - Assembling the cylinder rod for lift arm cylinder (5-158)
- Servicing standards for hydraulic cylinder (5-161)
  - Measuring the bend for cylinder rod (5-161)
  - Measuring the wear
  - Measuring the wear for cylinder rod and cylinder head (5-162)
  - Measuring the wear for the cylinder tube and piston wear ring (5-162)
- Lift arm cylinder components (5-163)
- Removing/Installing the bucket cylinder (5-164)
  - Removing the bucket cylinder (5-164)
- Bucket cylinder components (5-166)
- Removing/Installing the hydraulic quick hitch cylinder (5-167)
  - Removing the quick hitch cylinder (5-167)
- Hydraulic quick hitch cylinder components (5-167)
- Removing/Installing the unload valve (5-168)
  - Installing the vacuum pump (5-168)
  - Cabin lock (5-168)
  - Removing the unload valve (5-168)
- Insta
- Installing adapter layout for unload valve (5-170)
- Disassembly/Assembly of solenoid valves (Anti-stall, AUX) (5-171)
  - Installing the vacuum pump (5-171)
  - Cabin lock (5-171)
  - Removal of solenoid valve (Anti-stall, AUX) (5-171)
- Installing adapter layout for solenoid valve (Anti-stall, AUX) (5-172)
- Installing adapter layout for solenoid valve (Hydraulic quick hitch) (5-172)
- Removing/Installing the hydraulic oil tank (5-172)
  - Draining the hydraulic oil (5-172)
  - Cabin lock (5-173)
  - Removing the step (5-173)
  - Removing the LS pump (5-175)
  - Removing the hydraulic oil tank (5-175)
- Hyd (5-173)
- Hydraulic oil tank components (5-177)
- Installing adapter layout for hydraulic oil tank (5-179)
- Total length for hydraulic hoses (5-180)
- Hydraulic hose fittings (5-180)
- Hose route (5-181)
  - Piston pump (5-181)
  - HST pump, HST filter (5-183)
  - Control valve (5-185)
  - Bucket cylinder (5-188)
  - Unload valve (5-189)
  - AUX solenoid valve (5-191)
  - Relay, pilot valve (5-193)
  - Quick hitch model (5-195)
- Piston ring correction jig (5-197)
- Shaft seal press-fit jig (5-197)
- Needle bearing insertion jig (5-197)
- U-joint tightening jig (5-198)
- Ring nut tightening jig (5-199)
- Angular bearing press-fit jig (upper) (5-199)
- Angular bearing press-fit jig (lower) (5-200)
- Roller bearing press-fit jig (5-200)
- Oil seal press-fit jig (5-200)
- Floating seal insertion jig (5-201)
- Ring gear disasse
- Ring gear disassembly jig (5-201)
- Inner race extraction jig (5-202)
- Piston ring correction jig (5-202)
- Seal ring insertion inner jig (5-202)
- Seal ring insertion jig (5-203)
- U-ring insertion inner jig (5-203)
- U-ring insertion jig (5-204)
- Wiper ring press-fit jig (5-204)
- Bushing punching jig (5-204)
- Bushing press-fit jig (5-205)
- Handle (5-205)
- Bearing press-in jig (5-205)
- Piston pump dimension measuring jig (5-206)

6. ELECTRICAL

MECHANISM (6-1)
- Electrical circuit diagram notation (6-1)
- Electrical circuit diagram unit symbols (6-1)
- Electrical wiring color coding (6-2)
- Electrical wiring clamps (6-2)
- Bus notation (6-3)
- Battery terminal and composite terminal notation (6-3)
- Handling of connectors (6-3)
- Connector diagram notation (6-3)
- Layout of electrical device (6-5)
- Meter panel function (6-8)
- Lamps (6-9)
- Buzzer (6-8)
- Buzzer (6-9)
- Meter panel display list (6-10)
- Normal mode (6-10)
  - Normal mode display (6-10)
- User settings mode (6-10)
  - AUX flow rate setting in user setting mode (6-10)
- Service mode (6-12)
  - Service mode settings list (6-12)
SERVICING (6-13)
- Troubleshooting electrical (6-13)
- Error warning list (6-13)
- Engine error warning list (6-15)
- E:001 CAN communication error (6-17)
  - Checking on the meter panel for E:001 CAN communication error (6-17)
  - Checking on the meter panel for E:001 CAN communication error (6-17)
  - Checking with circuit tester for E:001 CAN communication error (6-18)
- E:005 High hydraulic oil temperature (6-18)
  - Checking on the meter panel for E:005 high hydraulic oil temperature (6-18)
  - Checking devices for E:005 high hydraulic oil temperature (6-18)
- E:008 Fuel sensor error (6-19)
  - Checking on the meter panel for E:008 fuel sensor error (6-19)
  - Checking devices for E:008 fuel sensor error (6-19)
  - Checking circuit tester for E:008 fuel sensor error (6-20)
- E:009 Accelerator dial sensor (Break or short) (6-21)
  - Checking on the meter panel for E:009 accelerator sensor error (6-21)
  - Checking devices for E:009 accelerator sensor error (6-22)
  - Checking with circuit tester for E:009 Accelerator sensor error (6-22)
- E:010 Travel speed (6-21)
- E:010 Travel speed shift solenoid error (6-23)
  - Checking on the meter panel for E:010 travel speed shift solenoid error (6-23)
  - Checking devices for E:010 travel speed shift solenoid error (6-24)
  - Checking with circuit tester for E:010 travel speed shift solenoid error (6-24)
- E:011 Parking brake solenoid error (6-26)
  - Checking on the meter panel for E:011 parking brake solenoid error (6-26)
  - Checking devices for E:011 parking brake solenoid error (6-26)
  - Checking with circuit tester for E:011 parking brake solenoid error (6-27)
- E:012 Float solenoid error (6-28)
  - Checking on the meter panel for E:012 float solenoid error (6-28)
  - Checking devices for E:012 float solenoid error (6-29)
  - Checking with circuit tester for E:012 float solenoid error (6-29)
- E:013 Hydraulic lock release solenoid error (6-31)
  - Checking on the meter panel for E:013 hydraulic lock release solenoid error (6-31)
  - Checking devices for E:013 hydraulic lock release solenoid error (6-31)
  - Checking with circuit tester for E:013 hydraulic lock release solenoid error (6-32)
- E:014 Low hydraulic oil temperature error (6-34)
- Checking on the meter panel for E:014 low hydraulic oil temperature
- Checking on the meter panel for E:014 low hydraulic oil temperature (6-34)
- Checking devices for E:014 low hydraulic oil temperature error (6-34)
- Checking with circuit tester for E:014 low hydraulic oil temperature error (6-35)
- E:015 Hydraulic hitch solenoid error (6-36)
  - Checking on the meter panel for E:015 hydraulic hitch solenoid error (6-36)
  - Checking devices for E:015 hydraulic hitch solenoid error (6-36)
  - Checking with circuit tester for E:015 hydraulic hitch solenoid error (6-37)
- E:016 AUX knob-switch error (6-39)
  - Checking on the meter panel for E:016 AUX knob-switch error (6-39)
  - Checking devices for E:016 AUX knob-switch error (6-39)
  - Checking with the circuit tester for E:016 AUX knob-switch error (6-39)
- E:018 AUX right solenoid error (6-40)
  - Checking on the meter panel for E:018 AUX right solenoid error (6-40)
  - Checking devices for E:018 AUX right solenoid error (6-41)
  - Checking with circuit tester for E:018 AUX right solenoid error (6-41)
- E:019 AUX left solenoid error (6-42)
  - Checking on the meter panel for E:019 AUX left solenoid error (6-42)
  - Checking devices for E:019 AUX left solenoid error (6-43)
  - Checking with circuit tester for E:019 AUX left solenoid error
  - Checking with circuit tester for E:019 AUX left solenoid error (6-43)
- E:020 Anti-stall solenoid error (6-44)
  - Checking on the meter panel for E:020 Anti-stall solenoid error (6-44)
  - Checking devices for E:020 Anti-stall solenoid error (6-45)
  - Checking with circuit tester for E:020 Anti-stall solenoid error (6-45)
- E:021 5 V error (6-46)
  - Checking on the meter panel for E:021 5 V error (6-46)
  - Checking devices for E:021 5 V error (6-46)
  - Checking external 5 V short with a circuit tester (6-48)
- E:023 Overvoltage (6-51)
  - Checking on the meter panel for E:023 overvoltage (6-51)
  - Checking devices for E:023 overvoltage (6-51)
  - Checking with circuit tester for E:023 overvoltage (6-51)
- E:024 Hydraulic oil temperature sensor error (6-52)
  - Checking on the meter panel for E:024 hydraulic oil temperature sensor error (6-52)
  - Checking devices for E:024 hydraulic oil temperature sensor error (6-52)
  - Checking with circuit tester for E:024 hydraulic oil temperature sensor error (6-52)
- E:026 CRS CAN communication error (6-54)
  - Checking on the meter panel for E:026 CRS CAN communication error (6-54)
  - Checking devices for E:026 CRS CAN communication error (6-54)
  - Checking with circuit tester for E:026 CRS CAN communication error (6-56)
- E:027 ACU CAN communication error (6-56)
  - Check on the meter panel for E:027 ACU CAN communication error (6-56)
  - Checking devices for E:027 ACU CAN communication error (6-57)
  - Check with circuit (6-56)
  - Check with circuit tester for E:027 ACU CAN communication error (6-59)
- E:028 Foot accelerator sensor error (6-59)
  - Checking on the meter panel for E:028 foot accelerator sensor error (6-59)
  - Checking devices for E:028 foot accelerator sensor error (6-60)
  - Checking with circuit tester for E:028 foot accelerator sensor error (6-60)
- E:9116 Engine overheating (6-62)
  - Checking on the meter panel for E:9116 Engine overheating (6-62)
  - Checking devices for E:9116 engine overheating (6-62)
- E:9118 Engine oil pressure error (6-62)
  - Checking on the meter panel for E:9118 engine oil pressure error (6-62)
  - Checking devices for E:9118 engine oil pressure error (6-63)
  - Checking with circuit tester for E:9118 engine oil pressure error (6-64)
- E:9119 Battery charging error (6-65)
  - Checking on the meter panel for E:9119 battery charging error (6-65)
  - Checking devices for E:9119 battery charging error (6-65)
  - Checking with circuit tester for E:9119 battery charging error (6-65)
- E:9120 Water separator error (6-66)
  - Checking on the meter panel for E:9120 water separator error
  - Checking on the meter panel for E:9120 water separator error (6-66)
  - Checking devices for E:9120 water separator error (6-66)
  - Checking with circuit tester for E:9120 water separator error (6-67)
- E:9126 CCV pressure error (6-67)
  - Checking on the meter panel for E:9126 CCV pressure error (6-67)
  - Checking devices for E:9126 CCV pressure error (6-67)
  - Checking with circuit tester for E:9126 CCV pressure error (6-68)
- Meter panel switches operation (6-70)
- AUX flow rate setting (6-70)
- Service mode operations (6-71)
- No-01 Tester mode (6-72)
- No-02 AUX knob setting (6-75)
- No-03 AUX start-up point setting (6-75)
- No-04 AUX current fine setting (6-76)
- No-05 HST start-up point setting (6-77)
- No-07 Accelerator pedal/dial setting (6-76)
- No-07 Accelerator pedal/dial setting (6-78)
- No-09 Read error history (6-78)
- No-10 Clear error history (6-78)
- No-11 Read all error history (6-79)
- No-12 AUX flow rate adjustment (6-79)
MECHANISM (7-1)
- Air conditioning equipments layout (7-1)
- Air conditioning system general description (7-3)
- Compressor specifications (7-4)
- Compressor functions and structures (7-5)
- Magnetic clutch functions and structures (7-5)
- Safety valve functions and structures (7-6)
- Temperature sensor functions and structures (7-6)
- Compressor oil functions and structures (7-6)
- Air conditioning specifications (7-7)
- Evaporator functions and structures (7-8)
- Heater core functions and structures (7-8)
- Blower motor functions and structures (7-8)
- Blower resistor functions and structures (7-9)
- Expansion valve functions and structures (7-9)
- Fin thermistor functions and structures (7-10)
- Hot water valve functions and structures (7-10)
- Condenser specifications (7-11)
- Condenser functions and structures (7-11)
- Receiver specifications (7-11)
- Receiver functions and structures (7-12)
Pressure switch specifications (7-12)
Pressure switch functions and structures (7-13)
SERVICING (7-15)
- Troubleshooting the air conditioning system (7-15)
- Troubleshooting the air conditioning system (7-15)
- Troubleshooting the compressor (7-17)
- Checking the fuses (7-17)
- Checking the relays (7-18)
- Checking the air conditioning control panel (7-19)
- Special tools for air conditioning system (7-21)
- Measuring and checking the air conditioning system (7-24)
  - Connecting the manifold gauge set (7-24)
  - Measuring the refrigeration cycle (7-25)
  - Normal refrigeration cycle (7-25)
  - Undercharged (7-25)
  - Excess refrigerant or insufficient condenser cooling (7-25)
  - Air is mixed in the re
  - Air is mixed in the refrigerant cycle (7-26)
  - Moisture mixed into the refrigeration cycle (7-26)
  - Refrigerant fails to circulate (7-27)
  - Expansion valve too far open (7-27)
  - Compressor failure (7-27)
  - Checking with the sight glass (7-28)
- Collecting refrigerant (7-28)
- Evacuating the refrigeration cycle (7-29)
- Charging refrigerant (7-29)
  - Connecting to the refrigerant recharging equipment and service canister (7-29)
  - Charging refrigerant (7-30)
Measuring and checking the compressor (7-31)
Removing/Installing the compressor (7-31)
Oil amount in the compressor (7-33)
- Measuring and checking the air conditioning unit (7-33)
  - Measuring and checking the blower motor (7-33)
  - Measuring and checking the blower resistor (7-33)
- Removing/Installing the air conditioning unit (7-34)
- Air conditioning unit parts drawing (7-36)
- Measuring and checking the condenser (7-37)
  - Measuring and checking the condenser fan motor (7-37)
- Removing/Installing the condenser and the receiver (7-37)
- Removing/Installing the air conditioning hose (7-39)
- Removing/Installing the heater hose (7-40)
DANGER
WARNING
CAUTION
IMPORTANT
[NOTE]
- Precautions before working on
- Be ready for an emergency
- Precautions before working on
- Starting the machine safely
- Keep away from fire
- Processing waste liquid
- Affixing positions of safety labels
- Maintenance of safety labels
WORK PRECAUTIONS
- Using plumber's tape
- Replacing O-rings
- Replacing the oil seal
- Replacing the floating seal
- Assemble the snap ring
- How to insert a spring pin
- Apply threadlock
- Tightening bolts and nuts
• T
- Assembly of hydraulic hoses
- Assemble elbow with seat
- Installing and removing quick
- Wiring
- Fuse
- Connector
- Screws, bolts, nuts
- to
- to
- to
- to
- to
- to
- to
- to
- to
- 13 to 15 17 to 19 1.7 to
- 13 to 14 24 to 27 2.4 to
- 18 to 20 18 to 20 1.8 to
- 13 to 15 30 to 34 3.0 to
- 22 to
- 29 to 33 32 to 34 3.2 to
- 24 to 25 48 to 55 4.9 to
- 36 to 41 40 to 44 4.0 to
- 29 to 32 61 to 70 6.2 to
- 45 to
- 47 to 53 - - - 78 to 90 7.9 to
- 58 to 66 63 to 72 6.4 to
- 47 to 53 103 to
- to
- to
- to
- to
- - - - 124 to
- to
- to
- to
- to
- to
- to
- to
- to
- to
- to
- to
- Stud bolt
- 8.7 to 11 8.9 to 11 0.90 to
to
- 18 to 23 20 to 25 2.0 to
- 15 to
- 22 to 36 31 3.2
- 46 to 54 - - -
- to
- to
- - - -
- to
- Hydraulic hose union nuts
- to 11.8 N⋅m
- to 1.2 kgf⋅m
- to 3.0 kgf⋅m
- to 4.3 kgf⋅m
to 6.5 kgf⋅m
- to 13.0 kgf⋅m
- to 19.5 kgf⋅m
- to 22.5 kgf⋅m
- Hydraulic hose tapered screw
- to 29.4 N⋅m
- to 3.0 kgf⋅m
- to 4.5 kgf⋅m
- to 7.5 kgf⋅m
- to 9.0 kgf⋅m
- to 18.5 kgf⋅m
- Elbow with seat, Lock Nut
- to 16.5 N⋅m
- to 1.7 kgf⋅m
- to 5.5 kgf⋅m
- to 23.5 kgf⋅m
- Adapter (tapered screw)
- Screw-type hose clamp (type 1)
- to 3.4 N⋅m
- Screw-type hose clamp (type 2)
- to 5.9 N⋅m
OVERVIEW OF THE EQUIPMENT

Delivery (Instant Download)

This manual is supplied as a digital PDF file and is available for instant download after purchase. No physical media is shipped.

References

Kubota Workshop Manual for Compact Track Loader, document code RY911-31030, PDF edition.

Kubota SVL95-2S Workshop Manual — RY911-31030