New Holland FR9040/9050/9060/9080/9090 Service Manual

About this manual

Published by New Holland, this OEM Service Manual is a PDF reference for the forage harvesters listed in Manual details. The contents include Engine and crankcase, Mechanical transmission, and Mechanical control.

The indexed contents provide page references for the documented systems and topics. Refer to Manual contents for section and page references, and to Manual details for model coverage and publication information.

Manual details

Manufacturer

New Holland

Manual type

Service Manual

Equipment type

Forage Harvester

Models

FR9040, FR9050, FR9060, FR9080, and FR9090

Document number

47500830

Publication year

2013

Publication date

February 2013

Text search

Available

PDF navigation

Interactive contents links and PDF bookmarks

Document quality

High — clear, readable text, illustrations and diagrams.

Product highlights

Electrical systems

The manual includes wiring diagrams, electrical troubleshooting, and pinouts.

Hydraulic systems

The manual includes hydraulic circuit diagrams and hydraulic valve-adjustment material.

Special tools

A special-tools section is included.

Systems and topics in this manual

Engine

Listed topics include Engine and crankcase, Fuel injection system, and Engine cooling system.

Transmission

This section brings together Mechanical transmission, Mechanical transmission external controls, and Mechanical transmission lubrication system.

Four-Wheel Drive (4WD) system

The contents identify Mechanical control and Four-Wheel Drive (4WD) gearbox in this section.

Front axle system

Listed topics include Powered front axle, Front bevel gear set and differential, and Final drives.

Rear axle system

This section brings together Rear-powered steerable axle and Non-powered rear axle.

Hydrostatic drive

The contents identify Transmission and steering hydrostatic control, Pump and motor components, and Hydrostatic transmission in this section.

Brakes and controls

Listed topics include Hydraulic service brakes.

Hydraulic systems

This section brings together Variable displacement pump, Main control valve, and Safety and main relief valves.

Steering

The contents identify Steering control, Hydraulic control components, and Pump in this section.

Cab climate control

Listed topics include Heating and Air conditioning.

Electrical systems

This section brings together Electrical system, Harnesses and connectors, and Electronic modules.

Attachments/Headers

The contents identify Belt feeding in this section.

Product feeding

Listed topics include Lower feed rolls, Upper feed rolls, and Metal detector.

Chopping

This section brings together Cutterhead, Drum, and Drum gearbox.

Ejection

The contents identify Blower and Spout in this section.

Platform, cab, bodywork, and decals

Listed topics include Cab.

Manual contents

Use these source headings to locate the task or system you need in the PDF.

• INTRODUCTION — p. 7
  • Basic instructions - How to use and navigate through this Manual — p. 3
  • Advice — p. 10
  • Foreword — p. 11
  • Note to the Owner — p. 12
  • Safety rules — p. 13
  • Safety rules — p. 17
  • Personal safety — p. 19
  • Basic instructions — p. 20
  • Torque — p. 23
  • Basic instructions - Chain Wear Tables - Roller Chains — p. 25
  • Conversion factors — p. 27
  • General specification System protection data — p. 28
  • Product identification — p. 31
• Engine - 10 — p. 39
  • [10.001] Engine and crankcase — p. 10.1
  • [10.218] Fuel injection system — p. 10.2
  • [10.400] Engine cooling system — p. 10.3
  • [10.414] Fan and drive — p. 10.4
  • [10.418] Rotary screen — p. 10.5
• Main gearbox and drive - 14 — p. 111
  • [14.100] Main gearbox and drive — p. 14.1
• Transmission - 21 — p. 185
  • [21.114] Mechanical transmission — p. 21.1
  • [21.130] Mechanical transmission external controls — p. 21.2
  • [21.100] Mechanical transmission lubrication system — p. 21.3
  • [21.145] Gearbox internal components — p. 21.4
  • [21.182] Differential — p. 21.5
• Four-Wheel Drive (4WD) system - 23 — p. 281
  • [23.101] Mechanical control — p. 23.1
  • [23.304] Four-Wheel Drive (4WD) gearbox — p. 23.2
• Front axle system - 25 — p. 315
  • [25.100] Powered front axle — p. 25.1
  • [25.102] Front bevel gear set and differential — p. 25.2
  • [25.310] Final drives — p. 25.3
• Rear axle system - 27 — p. 359
  • [27.450] Rear-powered steerable axle — p. 27.1
  • [27.550] Non-powered rear axle — p. 27.2
• Hydrostatic drive - 29 — p. 401
  • [29.100] Transmission and steering hydrostatic control — p. 29.1
  • [29.218] Pump and motor components — p. 29.2
  • [29.202] Hydrostatic transmission — p. 29.3
• Brakes and controls - 33 — p. 507
  • [33.202] Hydraulic service brakes — p. 33.1
• Hydraulic systems - 35 — p. 515
  • [35.000] Hydraulic systems — p. 35.1
  • [35.106] Variable displacement pump — p. 35.2
  • [35.359] Main control valve — p. 35.3
  • [35.350] Safety and main relief valves — p. 35.4
  • [35.600] High flow hydraulics — p. 35.5
  • [35.410] Header or attachment height system — p. 35.6
  • [35.602] Header or attachment leveling system — p. 35.7
  • [35.514] Upper feed roll gearbox system — p. 35.8
  • [35.530] Spout rotation circuit — p. 35.9
  • [35.532] Spout raising system — p. 35.10
  • [35.534] Spout deflector system — p. 35.11
• Steering - 41 — p. 727
  • [41.101] Steering control — p. 41.1
  • [41.200] Hydraulic control components — p. 41.2
  • [41.206] Pump — p. 41.3
  • [41.216] Cylinders — p. 41.4
  • [41.432] Autoguidance steering — p. 41.5
• Cab climate control - 50 — p. 791
  • [50.100] Heating — p. 50.1
  • [50.200] Air conditioning — p. 50.2
• Electrical systems - 55 — p. 849
  • [55.000] Electrical system — p. 55.1
  • [55.100] Harnesses and connectors — p. 55.2
  • [55.640] Electronic modules — p. 55.3
  • [55.610] Ground speed control — p. 55.4
  • [55.019] Hydrostatic drive control system — p. 55.5
  • [55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls — p. 55.6
  • [55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system — p. 55.7
  • [55.421] Feeding control system — p. 55.8
  • [55.830] Rotary screen drive and cleaning — p. 55.9
  • [55.680] Autopilot/Autoguidance — p. 55.10
  • [55.408] Warning indicators, alarms, and instruments — p. 55.11
  • [55.DTC] FAULT CODES — p. 55.12
• Attachments/Headers - 58 — p. 2671
  • [58.900] Belt feeding — p. 58.1
• Product feeding - 60 — p. 2703
  • [60.103] Lower feed rolls — p. 60.1
  • [60.107] Upper feed rolls — p. 60.2
  • [60.155] Metal detector — p. 60.3
• Chopping - 64 — p. 2779
  • [64.100] Cutterhead — p. 64.1
  • [64.106] Drum — p. 64.2
  • [64.130] Drum gearbox — p. 64.3
  • [64.140] Sharpening system — p. 64.4
  • [64.150] Shearbar — p. 64.5
  • [64.160] Crop processor — p. 64.6
• Ejection - 70 — p. 2865
  • [70.120] Blower — p. 70.1
  • [70.140] Spout — p. 70.2
• Platform, cab, bodywork, and decals - 90 — p. 2941
  • [90.150] Cab — p. 90.1
• HYDRAULIC SCHEMATIC — p. 2952

Capabilities

The source outline indexes maintenance and servicing instructions. Use these source-backed headings to locate the applicable service or repair topic in the source PDF, then confirm model-specific notes, specifications, illustrations, and operating conditions at the relevant page before carrying out service or repair work.

Keep the source's safety sequence, prerequisite steps, labels, units, configuration notes, and footnotes with the selected task; do not apply an isolated value outside the conditions stated in the manual.

Delivery

This manual is supplied as a digital PDF file and is available for instant download after purchase. No physical media is shipped.

References

New Holland Service Manual for Forage Harvester, document code 47500830, PDF edition.