Name: Kubota SVL95-2S Workshop Manual — RY911-23872
Brand: Kubota
SKU: 2567
Price: 50 USD
Availability: OnlineOnly

Kubota SVL95-2S Workshop Manual — RY911-23872

Overview

This Kubota SVL95-2S Workshop Manual — RY911-23872 is the 526-page, model-specific PDF reference for the listed compact track loader equipment.

For service preparation and technical reference, the publication keeps its source-backed system coverage, demonstrated work types, and detailed manual navigation in separate sections below.

Manual Details

Manufacturer: Kubota
Manual type: Workshop Manual
Models: SVL95-2S
Equipment type: Compact Track Loader
Document number: RY911-23872
Publication / year: 2018
Pages: 526
Language: English
Format: PDF

Technical Coverage

Engine and fuel-related systems
Hydraulic circuits and control components
Electrical systems, wiring and connector reference
Powertrain and drive components
Machine assemblies and work equipment

Service & Diagnostic Procedures

Scheduled maintenance work
Troubleshooting and fault isolation
Inspection, testing and measurement checks
Adjustment and specification-setting work
Component removal and installation

Manual Contents

SVL95-2s(p. 1)
CONTENTS(p. 5)
1. INFORMATION(p. 18)
SAFETY FIRST(p. 19)
1. In the interest of work safety(p. 20)
1.1 Precautions before working on the equipment(p. 20)
1.2 Be ready for an emergency(p. 20)
1.3 Precautions before working on the equipment(p. 21)
1.4 Starting the machine safely(p. 21)
1.5 Keep away from fire(p. 22)
1.6 Processing waste liquid(p. 22)
2. Safety labels(p. 23)
2.1 Affixing positions of safety labels(p. 23)
2.2 Maintenance of safety labels(p. 27)
2. GENERAL(p. 28)
WORK PRECAUTIONS(p. 29)
1. General work(p. 29)
1.1 Using plumber's tape(p. 29)
1.2 Replacing O-rings(p. 29)
1.3 Replacing the oil seal(p. 29)
1.4 Replacing the floating seal(p. 30)
1.5 Assemble the snap ring(p. 30)
1.6 How to insert a spring pin(p. 30)
1.7 Apply threadlock.(p. 30)
1.8 Tightening bolts and nuts(p. 31)
1.9 Assembly of hydraulic hoses(p. 31)
1.10 Assemble elbow with seat(p. 31)
1.11 Installing and removing quick hoses(p. 31)
2. Handling of electrical parts and electrical wiring(p. 32)
2.1 Wiring(p. 32)
2.2 Fuse(p. 33)
2.3 Connector(p. 34)
3. Tightening torque(p. 35)
3.1 Screws, bolts, nuts(p. 35)
3.2 Stud bolt(p. 36)
3.3 Hydraulic hose union nuts(p. 36)
3.4 Hydraulic hose tapered screw(p. 36)
3.5 Elbow with seat, Lock Nut (straight screw) of adapter with O-ring(p. 36)
3.6 Adapter (tapered screw)(p. 37)
3.7 Screw-type hose clamp (type 1)(p. 37)
3.8 Screw-type hose clamp (type 2)(p. 37)
OVERVIEW OF THE EQUIPMENT(p. 39)
1. Product models and serial numbers(p. 39)
2. Engine models and serial numbers(p. 39)
3. DPF parts numbers and serial numbers(p. 40)
4. SCR parts numbers and serial numbers(p. 41)
5. Basic information(p. 42)
6. Main dimensions(p. 43)
7. Maintenance(p. 44)
7.1 Maintenance intervals(p. 44)
8. Oil, fuel, coolant, urea water(p. 47)
8.1 Lubricants quantity(p. 47)
8.2 Recommended lubricants(p. 48)
8.3 Checking and refilling hydraulic oil(p. 50)
9. EF4B engine(p. 50)
3. MACHINE(p. 52)
SERVICING(p. 53)
1. Machine layout(p. 53)
2. Safety mechanism(p. 54)
2.1 Lock mechanism(p. 54)
2.1.1 Cabin lock safety mechanism(p. 54)
2.1.2 Rear bonnet lock of the safety mechanism(p. 54)
2.1.3 Lift arm stopper safety mechanism(p. 55)
3. Cabin(p. 55)
3.1 Removing/Installing cabin(p. 55)
3.1.1 Collecting the refrigerant gas(p. 56)
3.1.2 Draining the coolant(p. 56)
3.1.3 Removing the cabin(p. 56)
4. Armrest(p. 59)
4.1 Armrest parts drawing(p. 59)
5. Seat and seat belt(p. 60)
5.1 Seat and seat belt parts drawing(p. 60)
6. Front window(p. 60)
6.1 Assembling the front window(p. 60)
6.1.1 Assembling window parts(p. 60)
6.1.2 Assembling the front window linkage(p. 64)
6.1.3 Assembling the front window frame(p. 65)
6.2 Front window components(p. 68)
7. Upper window(p. 70)
7.1 Removing/Installing the upper window(p. 70)
7.1.1 Removing the upper window(p. 70)
7.1.2 Installing the upper window(p. 70)
8. Rear window(p. 71)
8.1 Removing/Installing the rear window(p. 71)
8.1.1 Installing the rear window trim(p. 71)
8.1.2 Installing the glass for rear window(p. 71)
9. Side window(p. 72)
9.1 Removing/Installing the side window(p. 72)
9.1.1 Removing the side window(p. 72)
9.2 Side window parts drawing(p. 73)
10. Lift arm/linkage(p. 74)
10.1 Removing/Installing the lift arm / linkage(p. 74)
10.1.1 Removing the cabin(p. 74)
10.1.2 Installing the vacuum pump(p. 74)
10.1.3 Rear bonnet lock(p. 74)
10.1.4 Removing the lift arm(p. 74)
10.1.5 Removing the linkage 1(p. 76)
11. Quick hitch(p. 77)
11.1 Quick hitch parts drawing(p. 77)
11.1.1 Mechanical quick hitch parts drawing(p. 77)
11.1.2 Hydraulic quick hitch parts drawing(p. 78)
12. Accelerator pedal(p. 79)
12.1 Removing/Installing the accelerator pedal(p. 79)
12.1.1 Removing the accelerator pedal(p. 79)
12.2 Accelerator pedal parts drawing(p. 79)
13. Rear bonnet/rear cover(p. 79)
13.1 Removing/Installing the rear bonnet/rear cover(p. 79)
13.1.1 Removing the rear bonnet(p. 79)
13.1.2 Collecting the refrigerant gas(p. 80)
13.1.3 Removing the rear cover(p. 80)
13.2 Rear bonnet parts drawing(p. 82)
13.3 Rear cover parts drawing(p. 83)
13.3.1 Rear cover parts drawing (Open cab model)(p. 83)
13.3.2 Rear cover parts drawing (Closed cab model)(p. 84)
14. Radiator(p. 85)
14.1 Removing/Installing the radiator(p. 85)
14.1.1 Draining the coolant(p. 85)
14.1.2 Removing the battery(p. 85)
14.1.3 Installing the vacuum pump(p. 86)
14.1.4 Removing the radiator(p. 86)
14.2 Radiator parts drawing(p. 87)
15. Rubber crawler(p. 90)
15.1 Removing/Installing the rubber crawler(p. 90)
15.1.1 Removing the rubber crawlers(p. 90)
15.2 Rubber crawler parts drawing(p. 91)
16. Front idler, tension spring, and grease cylinder(p. 91)
16.1 Front idler, tension spring, and grease cylinder parts drawing(p. 91)
16.2 Front idler components(p. 92)
16.3 Tension spring components(p. 92)
16.4 Grease cylinder components(p. 92)
17. Track roller(p. 92)
17.1 Track roller parts drawing(p. 92)
17.2 Track roller components(p. 93)
18. Rear idler(p. 93)
18.1 Rear idler parts drawing(p. 93)
18.2 Rear idler components(p. 93)
19. Pin, bushing(p. 94)
19.1 Pins, bushing and shims list(p. 94)
4. ENGINE(p. 97)
MECHANISM(p. 98)
1. Engine device layout(p. 98)
2. Engine specifications(p. 101)
3. Engine external dimensions(p. 103)
4. Engine performance curve(p. 104)
5. Engine control system(p. 106)
5.1 Engine control system general description(p. 106)
6. Common rail system(p. 108)
6.1 Common rail system general description(p. 108)
7. EGR system(p. 109)
7.1 EGR system general description(p. 109)
8. Supercharger system(p. 110)
8.1 Supercharger system general description(p. 110)
9. DPF(p. 111)
9.1 DPF general description(p. 111)
9.2 DPF output limit and warning lamp(p. 112)
10. SCR system(p. 113)
10.1 SCR system general description(p. 113)
10.2 SCR output limit and warning lamp(p. 114)
10.2.1 Diesel Exhaust Fluid (DEF) level in SCR(p. 114)
10.2.2 DEF concentration and quality(p. 115)
10.2.3 SCR defrost control(p. 116)
10.2.4 DEF pump (Tampering)(p. 117)
10.2.5 SCR system error (Tampering)(p. 118)
10.2.6 SCR system error (Derating)(p. 119)
SERVICING(p. 120)
1. Intercooler(p. 120)
1.1 Removing/Installing the intercooler(p. 120)
1.1.1 Removing the intercooler(p. 120)
1.2 Intercooler parts drawing(p. 121)
2. Air cleaner(p. 123)
2.1 Air cleaner parts drawing(p. 123)
3. SCR muffler(p. 124)
3.1 Removing/Installing the SCR muffler(p. 124)
3.1.1 Removing the intercooler(p. 124)
3.1.2 Removing the SCR muffler(p. 124)
3.1.3 Installing the SCR muffler(p. 125)
3.2 SCR muffler pipe parts drawing(p. 128)
4. DPF muffler(p. 128)
4.1 Removing/Installing the DPF muffler(p. 128)
4.1.1 Removing the intercooler(p. 129)
4.1.2 Removing the SCR muffler(p. 129)
4.1.3 Removing the DPF muffler(p. 129)
5. Engine(p. 131)
5.1 Removing/Installing the engine(p. 131)
5.1.1 Removing the cabin(p. 131)
5.1.2 Removing the battery(p. 131)
5.1.3 Draining fuel(p. 132)
5.1.4 Removing the radiator(p. 132)
5.1.5 Removal of the air cleaner(p. 133)
5.1.6 Removing the intercooler(p. 133)
5.1.7 Removing the HST pump(p. 133)
5.1.8 Removing the SCR muffler(p. 134)
5.1.9 Removing the engine(p. 134)
5.2 Engine parts drawing(p. 137)
5.2.1 Engine mount parts drawing(p. 137)
5.2.2 Oil separator parts drawing(p. 139)
5.2.3 Muffler bracket parts drawing(p. 140)
5.3 Removing/Installing the fuel tank(p. 141)
5.3.1 Cabin lock(p. 141)
5.3.2 Draining fuel(p. 141)
5.3.3 Removing the step(p. 141)
5.3.4 Removing the fuel tank(p. 142)
6. Fuel tank(p. 144)
6.1 Fuel tank parts drawing(p. 144)
6.2 Fuel pump parts drawing(p. 145)
6.3 Fuel hose route(p. 146)
7. DEF tank(p. 147)
7.1 Removing/Installing the DEF tank(p. 147)
7.1.1 Removing the radiator(p. 147)
7.1.2 Removing the DEF tank(p. 147)
7.2 DEF tank parts drawing(p. 149)
7.3 Urea hose route(p. 150)
8. DEF pump(p. 151)
8.1 DEF pump parts drawing(p. 151)
9. Coolant valve(p. 152)
9.1 Coolant valve parts drawing(p. 152)
9.1.1 Coolant valve parts drawing (Open cab model)(p. 152)
9.1.2 Coolant valve parts drawing (Closed cab model)(p. 153)
5. HYDRAULIC EQUIPMENT(p. 154)
MECHANISM(p. 155)
1. Hydraulic equipment layout(p. 155)
2. HST pump(p. 156)
2.1 HST Pump specifications(p. 156)
2.2 HST Pump functions and structures(p. 157)
2.2.1 HST pump working principles(p. 157)
3. Piston pump(p. 160)
3.1 Piston pump specifications(p. 160)
3.2 Piston pump functions and structures(p. 161)
3.2.1 Piston pump working principles(p. 161)
3.2.2 Piston pump "Regulator" functions and structures(p. 161)
3.2.3 Piston pump "Relief cut" function(p. 162)
4. Gear pump(p. 163)
4.1 Gear pump specifications(p. 163)
5. Control valve(p. 164)
5.1 Control valve specifications(p. 164)
5.2 Control valve functions and structures(p. 166)
5.2.1 Control valve "Main relief valve" functions and structures(p. 166)
5.2.2 Control valve "LS relief valve" functions and structures(p. 166)
5.2.3 Control valve "Overload relief valve" functions and structures(p. 167)
5.2.4 Control valve "Non-operation" hydraulic description(p. 168)
5.2.5 Control valve "Lift arm down" hydraulic description(p. 169)
5.2.6 Control valve "Lift arm up" hydraulic description(p. 170)
5.2.7 Control valve "Bucket leveling mechanism" hydraulic description(p. 172)
5.2.8 Control valve "Bucket operation" hydraulic description(p. 173)
5.2.9 Control valve "AUX operation" hydraulic description(p. 174)
5.2.10 Control valve "Load Sensing (flow control)" hydraulic description(p. 175)
5.2.11 Control valve "Anti-Saturation" hydraulic description(p. 178)
5.2.12 Control valve "Lift arm float operation" hydraulic description(p. 179)
5.2.13 Control valve "Hydraulic quick hitch" hydraulic description(p. 180)
6. Pilot valve (Travel)(p. 181)
6.1 Pilot valve (Travel) specifications(p. 181)
6.2 Pilot valve (Travel) functions and structures(p. 184)
6.2.1 Pilot valve (Travel) working principles(p. 184)
6.2.2 Pilot valve (Shuttle valve) functions(p. 185)
7. Pilot valve (Front operation)(p. 185)
7.1 Pilot valve (Front operation) specifications(p. 185)
7.2 Pilot valve (working equipment operation) functions and structures(p. 189)
7.2.1 Pilot valve (working equipment operation) working principles(p. 189)
8. Travel motor(p. 191)
8.1 Travel motor specifications(p. 191)
8.2 Travel motor functions and structures(p. 193)
8.2.1 Travel motor working principles(p. 193)
8.2.2 Travel motor "Reduction gear" working principles(p. 193)
8.2.3 Travel motor (Flushing) hydraulic description(p. 194)
8.2.4 Travel motor "Parking brake" working principles(p. 195)
8.2.5 Travel motor "Travel speed shift" working principles(p. 195)
8.3 Travel system(p. 196)
8.3.1 Travel system "Forward" hydraulic description(p. 196)
8.3.2 Travel system "Reverse" hydraulic description(p. 197)
8.3.3 Travel system "Left swivel" hydraulic description(p. 198)
8.3.4 Travel system "right swivel" hydraulic description(p. 199)
8.3.5 Travel system "Pivot turn (forward left)" hydraulic description(p. 200)
8.3.6 Travel system "Charge circuit" hydraulic description(p. 201)
8.3.7 Anti-stall function of the travel system(p. 202)
9. Hydraulic cylinder(p. 203)
9.1 Hydraulic cylinder specifications(p. 203)
10. Unload valve (Travel speed shift, parking brake, working equipment)(p. 204)
10.1 Unload valve (Travel speed shift, parking brake, work equipment) specifications(p. 204)
10.2 Unload valve (Travel speed shift, parking brake, work equipment) functions and structures(p. 205)
10.2.1 Unload valve (Travel speed shift, parking brake, work equipment) working principles(p. 205)
11. Solenoid valve (Anti-stall, AUX)(p. 206)
11.1 Solenoid valve (Anti-stall, AUX) specifications(p. 206)
12. Solenoid valve (Hydraulic pressure quick hitch)(p. 207)
12.1 Solenoid valve (Hydraulic pressure quick hitch) specifications(p. 207)
SERVICING(p. 209)
1. Troubleshooting hydraulic(p. 209)
1.1 Troubleshooting hydraulic for working equipment(p. 209)
1.2 Troubleshooting hydraulic for traveling(p. 211)
2. Measuring this machine(p. 213)
2.1 Hydraulic performance list(p. 213)
2.2 Hydraulic operating time(p. 213)
2.2.1 Measuring the operating time for lift arm cylinder(p. 213)
2.2.2 Measuring the operating time for bucket cylinder(p. 213)
2.2.3 Measuring the drift for working equipment(p. 214)
2.2.4 Measuring the operating time for travel motor(p. 214)
2.2.5 Measuring the block performance for travel motor(p. 214)
2.2.6 Measuring the travel straightness for the travel motor(p. 215)
3. HST pump(p. 215)
3.1 Measuring the HST pump(p. 215)
3.1.1 Measuring the flow rate for HST pump(p. 215)
3.1.2 Measuring travel relief pressure for HST pump(p. 216)
3.1.3 Adjusting the travel straightness for the HST pump(p. 216)
3.1.4 Adjusting swash plate neutral for HST pump(p. 217)
3.2 Removing/Installing the HST pump(p. 217)
3.2.1 Draining the hydraulic oil(p. 218)
3.2.2 Removing the cabin(p. 218)
3.2.3 Removing the step(p. 218)
3.2.4 Removing the LS pump(p. 220)
3.2.5 Removing the HST pump(p. 220)
3.3 Disassembling the HST pump(p. 221)
3.3.1 Disassembling the shaft assembly(p. 221)
3.3.2 Disassembling the cylinder block(p. 223)
3.3.3 Disassembling the relief valve(p. 224)
3.3.4 Disassembling the servo piston(p. 224)
3.4 Assembling the HST pump(p. 226)
3.4.1 Assembling the servo cylinder(p. 226)
3.4.2 Assembling the relief valve(p. 228)
3.4.3 Assembling the cylinder block (Engine side)(p. 229)
3.4.4 Assembling the shaft (Engine side)(p. 231)
3.4.5 Assembling the cylinder block (Pump side)(p. 233)
3.4.6 Assembling the the shaft (Pump side)(p. 233)
3.4.7 Assembling the adapter(p. 235)
3.5 HST pump components(p. 236)
3.6 Installing adapter layout for HST pump(p. 240)
3.7 Pump coupling parts drawing(p. 241)
4. Piston pump(p. 242)
4.1 Measuring the piston pump(p. 242)
4.1.1 Measuring the flow rate for piston pump(p. 242)
4.2 Bleeding air from the piston pump(p. 242)
4.3 Removing/Installing the piston pump(p. 243)
4.3.1 Removing the cabin(p. 243)
4.3.2 Removing the step(p. 243)
4.3.3 Installing the vacuum pump(p. 245)
4.3.4 Removing the piston pump(p. 245)
4.4 Disassembling the piston pump(p. 245)
4.4.1 Removing the gear pump(p. 246)
4.4.2 Removing the valve cover(p. 246)
4.4.3 Removing internal parts for piston pump(p. 247)
4.4.4 Disassembling the regulator for piston pump(p. 248)
4.5 Assembling the piston pump(p. 249)
4.5.1 Assembling the regulator for piston pump(p. 249)
4.5.2 Assembling internal parts for piston pump(p. 249)
4.5.3 Assembling valve cover for piston pump(p. 252)
4.5.4 Assembling the gear pump(p. 253)
4.6 Piston pump components(p. 254)
4.7 Installing adapter layout for piston pump(p. 256)
4.8 Servicing standards of piston pump(p. 257)
4.8.1 Measuring the piston clearance(p. 257)
4.8.2 Measuring the play for shoe crimping section(p. 257)
4.8.3 Measuring shoe thickness(p. 257)
4.8.4 Measuring the length for cylinder spring(p. 258)
4.8.5 Measuring the sinkage for spherical bushing(p. 258)
5. Control valve(p. 258)
5.1 Measuring the control valve(p. 258)
5.1.1 Measuring the unload LS valve(p. 258)
5.1.2 Measuring the LS relief valve(p. 259)
5.1.3 Measuring the overload relief valve(p. 259)
5.1.4 Adjusting the flow dividing valve(p. 260)
5.2 Removing/Installing the control valve(p. 260)
5.2.1 Removing the cabin(p. 261)
5.2.2 Installing the vacuum pump(p. 261)
5.2.3 Removing/Installing the control valve(p. 261)
5.3 Disassembling the control valve(p. 262)
5.3.1 Removing the section for control valve(p. 262)
5.3.2 Removing the flow divider section for the control valve(p. 264)
5.3.3 Removing the relief valve for the control valve(p. 265)
5.3.4 Removing the float solenoid valve for the control valve(p. 267)
5.4 Assembling the control valve(p. 268)
5.4.1 Assembling the section for control valve(p. 268)
5.4.2 Assembling the flow divider section for control valve(p. 270)
5.4.3 Assembling the relief valve for the control valve(p. 272)
5.4.4 Assembling the float solenoid valve for the control valve(p. 274)
5.5 Control valve components(p. 276)
5.6 Installing adapter layout for control valve(p. 279)
6. Travel motor(p. 281)
6.1 Removing/Installing the travel motor(p. 281)
6.1.1 Removing/Installing the rubber crawler(p. 281)
6.1.2 Installing the vacuum pump(p. 281)
6.1.3 Removing the travel motor(p. 281)
6.2 Disassembling the travel motor(p. 282)
6.2.1 Disassembling the gear case for travel motor(p. 282)
6.2.2 Disassembling the hydraulic motor for the travel motor(p. 285)
6.3 Assembling the travel motor(p. 288)
6.3.1 Assembling the gear case for travel motor(p. 288)
6.3.2 Assembly of travel motor(p. 293)
6.4 Travel motor components(p. 299)
6.5 Installing adapter layout for travel motor(p. 301)
7. Pilot valve(p. 301)
7.1 Measuring the piston pump(p. 301)
7.1.1 Measuring pressure for pilot valve(p. 301)
7.1.2 Measuring pressure for the pilot valve (Lift arm, bucket)(p. 302)
7.2 Disassembling the pilot valve(p. 302)
7.2.1 Removing the reducing valve(p. 303)
7.2.2 Disassembling the reducing valve(p. 304)
7.3 Assembling the pilot valve(p. 305)
7.3.1 Assembling the reducing valve(p. 305)
7.3.2 Assembling the pilot valve(p. 306)
7.4 Pilot valve components(p. 308)
8. Lift arm cylinder(p. 309)
8.1 Disassembling/Installing the lift arm cylinder(p. 309)
8.1.1 Removing the lift arm(p. 309)
8.1.2 Removing the battery(p. 309)
8.1.3 Removing the lift arm cylinder(p. 309)
8.2 Disassembling the lift arm cylinder(p. 310)
8.2.1 Disassembling the cylinder rod for lift arm cylinder(p. 310)
8.2.2 Disassembling the cylinder head for lift arm cylinder(p. 312)
8.3 Assembling the lift arm cylinder(p. 313)
8.3.1 Assembling the cylinder head for lift arm cylinder(p. 313)
8.3.2 Assembling the cylinder rod for lift arm cylinder(p. 314)
8.4 Servicing standards for hydraulic cylinder(p. 317)
8.4.1 Measuring the bend for cylinder rod(p. 317)
8.4.2 Measuring the wear for cylinder rod and cylinder head(p. 318)
8.4.3 Measuring the wear for the cylinder tube and piston wear ring(p. 318)
8.5 Lift arm cylinder components(p. 319)
9. Bucket cylinder(p. 320)
9.1 Removing/Installing the bucket cylinder(p. 320)
9.1.1 Removing the bucket cylinder(p. 320)
9.2 Bucket cylinder components(p. 322)
10. Hydraulic quick hitch cylinder(p. 323)
10.1 Removing/Installing the hydraulic quick hitch cylinder(p. 323)
10.1.1 Removing the quick hitch cylinder(p. 323)
10.2 Hydraulic quick hitch cylinder components(p. 323)
11. Unload valve(p. 324)
11.1 Removing/Installing the unload valve(p. 324)
11.1.1 Installing the vacuum pump(p. 324)
11.1.2 Cabin lock(p. 324)
11.1.3 Removing the unload valve(p. 324)
11.2 Installing adapter layout for unload valve(p. 326)
12. Solenoid valve (Anti-stall, AUX)(p. 327)
12.1 Disassembly/Assembly of solenoid valves (Anti-stall, AUX)(p. 327)
12.1.1 Installing the vacuum pump(p. 327)
12.1.2 Cabin lock(p. 327)
12.1.3 Removal of solenoid valve (Anti-stall, AUX)(p. 327)
12.2 Installing adapter layout for solenoid valve (Anti-stall, AUX)(p. 328)
13. Solenoid valve (Hydraulic pressure quick hitch)(p. 328)
13.1 Installing adapter layout for solenoid valve (Hydraulic quick hitch)(p. 328)
14. Hydraulic oil tank(p. 328)
14.1 Removing/Installing the hydraulic oil tank(p. 328)
14.1.1 Draining the hydraulic oil(p. 328)
14.1.2 Cabin lock(p. 329)
14.1.3 Removing the step(p. 329)
14.1.4 Removing the LS pump(p. 331)
14.1.5 Removing the hydraulic oil tank(p. 331)
14.2 Hydraulic oil tank components(p. 333)
14.3 Installing adapter layout for hydraulic oil tank(p. 335)
15. Hydraulic hoses(p. 336)
15.1 Total length for hydraulic hoses(p. 336)
15.2 Hydraulic hose fittings(p. 336)
15.3 Hose route(p. 337)
15.3.1 Piston pump(p. 337)
15.3.2 HST pump, HST filter(p. 339)
15.3.3 Control valve(p. 341)
15.3.4 Bucket cylinder(p. 344)
15.3.5 Unload valve(p. 345)
15.3.6 AUX solenoid valve(p. 347)
15.3.7 Relay, Pilot valve(p. 349)
15.3.8 Quick hitch model(p. 351)
16. Special jigs and tools(p. 353)
16.1 Piston ring correction jig(p. 353)
16.2 Shaft seal press-fit jig(p. 354)
16.3 Needle bearing insertion jig(p. 355)
16.4 U-joint tightening jig(p. 356)
16.5 Ring nut fastening jig(p. 357)
16.6 Angular bearing press-fit jig (upper)(p. 358)
16.7 Angular bearing press-fit jig (lower)(p. 359)
16.8 Roller bearing press-fit jig(p. 360)
16.9 Oil seal press-fit jig(p. 361)
16.10 Floating seal insertion jig(p. 362)
16.11 Ring gear disassembly jig(p. 364)
16.12 Inner race extraction jig(p. 365)
16.13 Piston ring correction jig(p. 366)
16.14 Seal ring insertion inner jig(p. 367)
16.15 Seal ring insertion jig(p. 368)
16.16 U ring insertion inner jig(p. 369)
16.17 U-ring insertion jig(p. 370)
16.18 Wiper ring press-fit jig(p. 371)
16.19 Bushing punching jig(p. 372)
16.20 Bushing press-fit jig(p. 373)
16.21 Handle(p. 374)
16.22 Bearing press-in jig(p. 374)
16.23 Piston pump dimension measuring jig(p. 375)
6. ELECTRICAL(p. 378)
MECHANISM(p. 379)
1. Electrical circuit(p. 379)
1.1 Electrical circuit diagram notation(p. 379)
1.2 Electrical circuit diagram unit symbols(p. 379)
1.3 Electrical wiring color coding(p. 380)
1.4 Electrical wiring clamps(p. 380)
1.5 Bus notation(p. 381)
1.6 Battery terminal and composite terminal notation(p. 381)
2. Connector(p. 381)
2.1 Handling of connectors(p. 381)
2.2 Connector diagram notation(p. 381)
3. Electrical device(p. 383)
3.1 Layout of electrical device(p. 383)
4. Meter panel(p. 386)
4.1 Meter panel function(p. 386)
4.2 Lamps(p. 387)
4.3 Buzzer(p. 387)
4.4 Meter panel display list(p. 388)
4.5 Normal mode(p. 388)
4.5.1 Normal mode display(p. 388)
4.6 User settings mode(p. 388)
4.6.1 AUX flow rate setting in user setting mode(p. 388)
4.7 Service mode(p. 390)
4.7.1 Service mode settings list(p. 390)
SERVICING(p. 391)
1. Troubleshooting electrical issues(p. 391)
1.1 Troubleshooting electrical(p. 391)
2. Troubleshooting errors(p. 391)
2.1 Error warning list(p. 391)
2.2 Engine error warning list(p. 393)
2.3 E:001 CAN communication error(p. 395)
2.3.1 Checking on the meter panel for E:001 CAN communication error(p. 395)
2.3.2 Checking on the meter panel for E:001 CAN communication error(p. 395)
2.3.3 Checking with circuit tester for E:001 CAN communication error(p. 396)
2.4 E:005 High hydraulic oil temperature(p. 396)
2.4.1 Checking on the meter panel for E:005 high hydraulic oil temperature(p. 396)
2.4.2 Checking devices for E:005 high hydraulic oil temperature(p. 396)
2.5 E:008 Fuel sensor error(p. 397)
2.5.1 Checking on the meter panel for E:008 fuel sensor error(p. 397)
2.5.2 Checking devices for E:008 fuel sensor error(p. 397)
2.5.3 Checking circuit tester for E:008 fuel sensor error(p. 398)
2.6 E:009 Accelerator dial sensor (Break or short)(p. 399)
2.6.1 Checking on the meter panel for E:009 accelerator sensor error(p. 399)
2.6.2 Checking devices for E:009 accelerator sensor error(p. 400)
2.6.3 Checking with circuit tester for E:009 Accelerator sensor error(p. 400)
2.7 E:010 Travel speed shift solenoid error(p. 401)
2.7.1 Checking on the meter panel for E:010 travel speed shift solenoid error(p. 401)
2.7.2 Checking devices for E:010 travel speed shift solenoid error(p. 402)
2.7.3 Checking with circuit tester for E:010 travel speed shift solenoid error(p. 402)
2.8 E:011 Parking brake solenoid error(p. 404)
2.8.1 Checking on the meter panel for E:011 parking brake solenoid error(p. 404)
2.8.2 Checking devices for E:011 parking brake solenoid error(p. 404)
2.8.3 Checking with circuit tester for E:011 parking brake solenoid error(p. 405)
2.9 E:012 Float solenoid error(p. 406)
2.9.1 Checking on the meter panel for E:012 float solenoid error(p. 406)
2.9.2 Checking devices for E:012 float solenoid error(p. 407)
2.9.3 Checking with circuit tester for E:012 float solenoid error(p. 407)
2.10 E:013 Hydraulic lock release solenoid error(p. 409)
2.10.1 Checking on the meter panel for E:013 hydraulic lock release solenoid error(p. 409)
2.10.2 Checking devices for E:013 hydraulic lock release solenoid error(p. 409)
2.10.3 Checking with circuit tester for E:013 hydraulic lock release solenoid error(p. 410)
2.11 E:014 Low hydraulic oil temperature error(p. 412)
2.11.1 Checking on the meter panel for E:014 low hydraulic oil temperature(p. 412)
2.11.2 Checking devices for E:014 low hydraulic oil temperature error(p. 412)
2.11.3 Checking with circuit tester for E:014 low hydraulic oil temperature error(p. 413)
2.12 E:015 Hydraulic hitch solenoid error(p. 414)
2.12.1 Checking on the meter panel for E:015 hydraulic hitch solenoid error(p. 414)
2.12.2 Checking devices for E:015 hydraulic hitch solenoid error(p. 414)
2.12.3 Checking with circuit tester for E:015 hydraulic hitch solenoid error(p. 415)
2.13 E:016 AUX knob-switch error(p. 417)
2.13.1 Checking on the meter panel for E:016 AUX knob-switch error(p. 417)
2.13.2 Checking devices for E:016 AUX knob-switch error(p. 417)
2.13.3 Checking with the circuit tester for E:016 AUX knob-switch error(p. 417)
2.14 E:018 AUX right solenoid error(p. 418)
2.14.1 Checking on the meter panel for E:018 AUX right solenoid error(p. 418)
2.14.2 Checking devices for E:018 AUX right solenoid error(p. 419)
2.14.3 Checking with circuit tester for E:018 AUX right solenoid error(p. 419)
2.15 E:019 AUX left solenoid error(p. 420)
2.15.1 Checking on the meter panel for E:019 AUX left solenoid error(p. 420)
2.15.2 Checking devices for E:019 AUX left solenoid error(p. 421)
2.15.3 Checking with circuit tester for E:019 AUX left solenoid error(p. 421)
2.16 E:020 Anti-stall solenoid error(p. 422)
2.16.1 Checking on the meter panel for E:020 Anti-stall solenoid error(p. 422)
2.16.2 Checking devices for E:020 Anti-stall solenoid error(p. 423)
2.16.3 Checking with circuit tester for E:020 Anti-stall solenoid error(p. 423)
2.17 E:021 5 V error(p. 424)
2.17.1 Checking on the meter panel for E:021 5 V error(p. 424)
2.17.2 Checking devices for E:021 5 V error(p. 424)
2.17.3 Checking external 5 V short with a circuit tester(p. 426)
2.18 E:023 Overvoltage(p. 429)
2.18.1 Checking on the meter panel for E:023 overvoltage(p. 429)
2.18.2 Checking devices for E:023 overvoltage(p. 429)
2.18.3 Checking with circuit tester for E:023 overvoltage(p. 429)
2.19 E:024 Hydraulic oil temperature sensor error(p. 430)
2.19.1 Checking on the meter panel for E:024 hydraulic oil temperature sensor error(p. 430)
2.19.2 Checking devices for E:024 hydraulic oil temperature sensor error(p. 430)
2.19.3 Checking with circuit tester for E:024 hydraulic oil temperature sensor error(p. 430)
2.20 E:026 CRS CAN communication error(p. 432)
2.20.1 Checking on the meter panel for E:026 CRS CAN communication error(p. 432)
2.20.2 Checking devices for E:026 CRS CAN communication error(p. 432)
2.20.3 Checking with circuit tester for E:026 CRS CAN communication error(p. 434)
2.21 E:027 ACU CAN communication error(p. 434)
2.21.1 Check on the meter panel for E:027 ACU CAN communication error(p. 434)
2.21.2 Checking devices for E:027 ACU CAN communication error(p. 435)
2.21.3 Check with circuit tester for E:027 ACU CAN communication error(p. 437)
2.22 E:028 Foot accelerator sensor error(p. 437)
2.22.1 Checking on the meter panel for E:028 foot accelerator sensor error(p. 437)
2.22.2 Checking devices for E:028 foot accelerator sensor error(p. 438)
2.22.3 Checking with circuit tester for E:028 foot accelerator sensor error(p. 438)
2.23 E:9116 Engine overheating(p. 440)
2.23.1 Checking on the meter panel for E:9116 Engine overheating(p. 440)
2.23.2 Checking devices for E:9116 engine overheating(p. 440)
2.24 E:9118 Engine oil pressure error(p. 440)
2.24.1 Checking on the meter panel for E:9118 engine oil pressure error(p. 440)
2.24.2 Checking devices for E:9118 engine oil pressure error(p. 441)
2.24.3 Checking with circuit tester for E:9118 engine oil pressure error(p. 442)
2.25 E:9119 Battery charging error(p. 443)
2.25.1 Checking on the meter panel for E:9119 battery charging error(p. 443)
2.25.2 Checking devices for E:9119 battery charging error(p. 443)
2.25.3 Checking with circuit tester for E:9119 battery charging error(p. 443)
2.26 E:9120 Water separator error(p. 444)
2.26.1 Checking on the meter panel for E:9120 water separator error(p. 444)
2.26.2 Checking devices for E:9120 water separator error(p. 444)
2.26.3 Checking with circuit tester for E:9120 water separator error(p. 445)
3. Meter panel settings(p. 445)
3.1 Meter panel switches operation(p. 445)
3.2 AUX flow rate setting(p. 445)
3.3 Service mode operations(p. 446)
3.4 No-01 Tester mode(p. 446)
3.5 No-02 AUX knob setting(p. 450)
3.6 No-03 AUX start-up point setting(p. 450)
3.7 No-04 AUX current fine setting(p. 451)
3.8 No-05 HST start-up point setting(p. 452)
3.9 No-07 Accelerator pedal/dial setting(p. 453)
3.10 No-09 Read error history(p. 453)
3.11 No-10 Clear error history(p. 453)
3.12 No-11 Read all error history(p. 454)
3.13 No-12 AUX flow rate adjustment(p. 454)
7. AIR CONDITIONING(p. 456)
MECHANISM(p. 457)
1. Air conditioning system(p. 457)
1.1 Air conditioning equipments layout(p. 457)
1.2 Air conditioning system general description(p. 459)
2. Compressor(p. 460)
2.1 Compressor specifications(p. 460)
2.2 Compressor functions and structures(p. 461)
2.3 Magnetic clutch functions and structures(p. 461)
2.4 Safety valve functions and structures(p. 462)
2.5 Temperature sensor functions and structures(p. 462)
2.6 Compressor oil functions and structures(p. 462)
3. Air conditioner unit(p. 463)
3.1 Air conditioning specifications(p. 463)
3.2 Evaporator functions and structures(p. 464)
3.3 Heater core functions and structures(p. 464)
3.4 Blower motor functions and structures(p. 464)
3.5 Blower resistor functions and structures(p. 465)
3.6 Expansion valve functions and structures(p. 465)
3.7 Fin thermistor functions and structures(p. 466)
3.8 Hot water valve functions and structures(p. 466)
4. Capacitor(p. 467)
4.1 Condenser specifications(p. 467)
4.2 Condenser functions and structures(p. 467)
5. Receiver(p. 467)
5.1 Receiver specifications(p. 467)
5.2 Receiver functions and structures(p. 468)
6. Pressure switch(p. 468)
6.1 Pressure switch specifications(p. 468)
6.2 Pressure switch functions and structures(p. 469)
SERVICING(p. 471)
1. Troubleshooting(p. 471)
1.1 Troubleshooting the air conditioning system(p. 471)
1.2 Troubleshooting the compressor(p. 473)
2. Fuse(p. 473)
2.1 Checking the fuses(p. 473)
3. Relay(p. 474)
3.1 Checking the relays(p. 474)
4. Air conditioning control panel(p. 475)
4.1 Checking the air conditioning control panel(p. 475)
5. Air conditioning system(p. 476)
5.1 Special tools for air conditioning system(p. 477)
5.2 Measuring and checking the air conditioning system(p. 480)
5.2.1 Connecting the manifold gauge set(p. 480)
5.2.2 Measuring the refrigeration cycle(p. 481)
5.2.3 Normal refrigeration cycle(p. 481)
5.2.4 Undercharged(p. 481)
5.2.5 Excess refrigerant or insufficient condenser cooling(p. 481)
5.2.6 Air is mixed in the refrigerant cycle(p. 482)
5.2.7 Moisture mixed into the refrigeration cycle(p. 482)
5.2.8 Refrigerant fails to circulate(p. 483)
5.2.9 Expansion valve too far open(p. 483)
5.2.10 Compressor failure(p. 483)
5.2.11 Checking with the sight glass(p. 484)
5.3 Collecting refrigerant(p. 484)
5.4 Evacuating the refrigeration cycle(p. 485)
5.5 Charging refrigerant(p. 485)
5.5.1 Connecting to the refrigerant recharging equipment and service canister(p. 485)
6. Compressor(p. 487)
6.1 Measuring and checking the compressor(p. 487)
6.2 Removing/Installing the compressor(p. 487)
6.3 Oil amount in the compressor(p. 489)
7. Air conditioner unit(p. 489)
7.1 Measuring and checking the air conditioning unit(p. 489)
7.1.1 Measuring and checking the blower motor(p. 489)
7.1.2 Measuring and checking the blower resistor(p. 490)
7.2 Removing/Installing the air conditioning unit(p. 490)
7.3 Air conditioning unit parts drawing(p. 493)
8. Condenser and receiver(p. 493)
8.1 Measuring and checking the condenser(p. 493)
8.1.1 Measuring and checking the condenser fan motor(p. 493)
8.2 Removing/Installing the condenser and the receiver(p. 493)
9. Air conditioning hose(p. 495)
9.1 Removing/Installing the air conditioning hose(p. 495)
10. Heater hose(p. 496)
10.1 Removing/Installing the heater hose(p. 496)
APPENDICES(p. 497)
INDEX(p. 518)

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This manual is supplied as a digital PDF file and is available for instant download after purchase. No physical media is shipped.

References

Kubota SVL95-2S Workshop Manual.
Document number: RY911-23872.
PDF edition.

Kubota SVL95-2S Workshop Manual — RY911-23872